Prysmian Group Product Training Presentation

1Presentation title | Prysmian Group | Date
Thorne & Derrick
Presented by Draka – 30th May 2013

The Prysmian Group
2012 Turnover - €8.2b
The worlds largest cable
company
50 countries
98 plants
22,000 employees
130 years of combined
experience
First class cable solutions
Advanced technology
Outstanding service
One leader, TWO brands

Our core values

The Global organisation
Energy Telecom
Power &
Transmission
Construction
&
Infrastructure
Industry Telecommunication
Solutions
Optical
Fibre
Multimedia
Two main divisions

Recent highlights
Dubai’s Burj Khalifa at 828m the tallest
structure in the world – supplied 700kms of fire
performance & elevator cables.
Abu Dhabi Power Transmission System
230kms Power cables for grid station link
providing power to F1 race track & local cultural
district.
Deepest Submarine Power Link
manufactured & laid 860kms of power cable
connecting the grids of Sardinia and mainland
Italy reaching a depth of 1630m.
Global Broadband Community in Australia we
are creating a “fibre to premise” network for 93%
of the countries homes & businesses, special
termite resistant, rodent proof, high strength
cables.

UK Business Family Tree
Prysmian SpA
(Registered in Italy)
Prysmian UK Group Ltd
Reg. No. 8015886
Draka Distribution
Aberdeen Ltd
Reg. No. 5783813
Draka UK Ltd
Reg. No. 939069
Draka Comteq UK
Reg. No. 5040573
Prysmian Cables &
Systems Ltd
Reg. No. 958507
Draka UK Group Ltd
Reg. No 2403845
Prysmian Metals Ltd
Reg. No. 3896724
Draka Holding NV
(Registered in the Netherlands)

Prysmian Group – Draka Distrbution Aberdeen
Location
Unit 3, Peterseat Drive,
Altens Industrial Estate
Aberdeen AB12 3HT
Tel: 01224 244800
Fax: 01224 249839
Floor Areas
Offices……………….332sq.m
Warehouse .....…905sq.m
Total……………....1237sq.m
Outside yard..…2,358sq.m
Inventory Level
Approx €2.5m
Over 300kms Offshore &
Marine cables

The Aberdeen team
Iain Duncan
Sales Supervisor
iain.duncan@prysmiangroup.com
Tel: 01224-244803
Ken Willox
Warehouse / QA Manager
ken.willox@prysmiangroup.com
Tel:01224-244804
Bill Topp
Sales Co-ordinator
bill.topp@prysmiangroup.com
Tel: 01224-244805
Graham Ross
Business Unit Manager
graham.ross@prysmiangroup.com
Tel: 01224-244807
Hugh Mitchell
Warehouse operative
hugh.mitchell@prysmiangroup.com

What Aberdeen can offer its customers
The unique flexibility of a distributor
but with the peace of mind of dealing
directly with the manufacturer.
24/7 service from our modern fully
equipped warehouse.
Full cutting & labeling service.
Wide range of products & resources
including inventory of over 300kms
Offshore & Marine cables.
Ability to handle any size of order from
just a few metres right up the a major
project involving thousands of metres.
Dedicated local delivery service for
those urgent requirements.

Countries Supplied from Aberdeen
• UK
• Rep of Ireland
• France
• Germany
• Norway
• Finland
• UAE
• Italy
• Poland
• Spain
• Czech Republic
• Kazakhstan
• Azerbaijan
• Japan
• Brazil
• USA
• Singapore
• Switzerland
• South Africa

Aberdeen – Key Clients
• BP
• Wellhead
• Transocean
• MI Swaco
• Sulzer Dowding & Mills
• Dolphin Drilling
• Labtech Modular
• Quartzelec
• Tenesol
• FMC Technologies
• Harland & Wolff
• Hertel
• Fabricom (GDF Suez)
• Tyco
• Conoco Phillips
• Prosafe
• Stena Drilling
• Saipem
• BAE Systems
• Siemens
• KCA Deutag
• Baker Hughes
• Schlumberger
• NOV
• Glopro
• Eurotech
• Rigfit
• Seatrax
• Talisman

Products available from Aberdeen
UKOOA / BS6883 / BS7917 Offshore
NEK606 Offshore (RFOU/BFOU)
IEC Standard Shipboard
IEEE Bostrig – American Type P
Offshore Fibre Optic (QFCI/AICI)
Top Drive Service Loops
Data Cable
Glands & Adaptors

Recent Prysmian Group projects
Statoil Valemon
Statoil Troll A
Upgrade
Conoco Phillips –
Eldfisk 2/7S
Jurong Shipyard –
Espadon 1 Drill ship
Noble Drilling
JU3000 Jack up Seadrill – West
Castor Jack up
Statoil Gudrun
project
Conoco Phillips –
Jasmine project

Global Distribution Network
North / South America
Draka Marine, Oil & Gas International
1610 Greens Road, Ste. 300
Houston, Texas 77032
1-888-354-2225
Far East
Draka Offshore Asia Pacific Pte Ltd
25 Tuas South Street 1
638034 Singapore
+65 6897 7888
Nordic’s / Russia
Draka Norsk Kabel AS
N-3001 Drammen, Norway
+47 32 24 90 00

Our O&G manufacturing plants
Drammen, Norway
Merlino, Italy

Approvals

Basic Product Information
We specialise in the manufacture & supply of Offshore & Marine cable, the
most common types being designed to the following standards:
BS6883:1999 NEK TS 606: 2009
BS7917:1999 IEEE45
IEC60092-353 IEC60092-376

Draka code designation for cables

BS6883
Common Constructions:
Unarmoured 600/1000v – Draka type RU
Armoured (galvanised steel wire braid) 600/1000v – Draka Type
RFCU
Screened Instrumentation 250v – e.g. Draka type RFCU(C)

BS7917
Unarmoured 600/1000v – Draka type BU
Armoured (galvanised steel wire braid) 600/1000v – Draka
Type BFCU
Screened Instrumentation 250v – e.g.Draka type BFCU(C)

UKOOA Coding
Example above KJH00:
K = Flame retardant, low smoke and fume / 150/250V
J = Flame retardant, Grey, GSWB, Collective
H = 3 pair
00 = 0.75 mm2, flexible (class 5) stranded tinned copper cores

NEK TS 606 – both flame retardant (R) & fire resistant (B)
Unarmoured 600/1000v – Draka type RU / BU
Armoured (tinned copper wire braid) 600/1000v – Draka Type RFOU /
BFOU
Screened Instrumentation 250v – e.g.Draka type RFOU(C) / BFOU(C)

Why NEK606?
From 1972 to 1988 a huge variety of cable types were specified by
different oil companies / operaters.
E.g. DNK manufactured over 40 different single pair cables due to different core colours, sheath marking
etc.
In 1988 a commitee was established in Norway to standardise the
variety of offshore topside cables in North Sea area.
All major oil companies plus cable manufacturers participated in
this work
After one year’s teamwork the first draft was issued.This
standardisation resulted in increased availability and cost
effectiveness
NEK 606 puts the necessary IEC standards into a single system for
the specification of high preformance offshore topside cables.
Including minimum test requirements for harsh environments.

NEK 606 – the IEC standards
IEC 60092-353 – Power
IEC 60092-376 – Instrumentation
IEC 60332-1 and 60332-3-22 – Flame Retardant
IEC 60331-21, 31 – Fire Resistant
IEC 60754-1,2 – Halogen Free
IEC 61034-1,2 – Low Smoke
IEC 60228 - Conductor
Additional specified Mud resistance requirement
- Tested immersed in actual MUD at 70°C – 56 days

NEK 606 – the Type Codes
Power cables: Types P1 to P34
Instrumentation cables: Types S1 to S16
Optical fibre cables: Types F1 to F6

NEK 606 – Power Cable Type Codes
P1 = RFOU / TFOU 0,6/1 kV P1/P8 = RFOU / TFOU 0,6/1kV Mud
P2 = RFOU / TFOU 3,6/6(7,2) kV P2/P9 = RFOU / TFOU 3,6/6(7,2) kV
P3 = RFOU / TFOU 6/10(12) kV P3/P10 = RFOU / TFOU 6/10(12) kV
P4 = RFOU / TFOU 8,7/15(17,5) kV P4/P11 = RFOU / TFOU 8,7/15(17,5) kV
P5 = BFOU 0,6/1kV P5/P12 = BFOU 0,6/1kV Mud
P15 = UX 0,6/1 kV P16 = IFLI 250V
P17 = BU 0,6/1kV P18 = RU 0,6/1kV
P30 = RFOU-HCF / TFOU-HCF 6/10(12) kV
P31 = RFOU-HCF / TFOU-HCF 8,7/15(17,5) kV
P34 = BFOU-HCF 0,6/1kV

NEK 606 – Instrument & Fibre Cable Type Codes
S1 = RFOU (i) 250V S1/S5 = RFOU (i) 250V Mud
S2 = RFOU (c) 250V S2/S6 = RFOU (c) 250V Mud
S3 = BFOU (i) 250V S3/S7 = BFOU (i) 250V Mud
S4 = BFOU (c) 250V S4/S8 = BFOU (c) 250V Mud
S11 = RU (i) 250V S12 = RU(c) 250V
S13 = BU(i) 250V S14 = BU(c) 250V
S15 = BFOU-HCF (i) 250V S16 = BFOU-HCF(c) 250V
F1 = QFCI Fibre (Fire resistant, Loose tube)
F4 = QFCI-HCF Fibre
F5 = QFCB Fibre
F6 = AICI Fibre (Flame retardant, tight buffered)

IEEE45 – Type P
Unarmoured 600/1000v – Draka type Bostrig 125
Armoured (bronze wire braid) 600/1000v – Draka type Bostrig
125 BS
Screened Instrumentation 600/1000v – Draka type Bostrig 125
Signal

Common Enquiry Requirements

Thank you for your attention

PRESENTED TO:
Draka Cableteq | Marine, Oil & Gas International
12-13. September 2006
Product Training
UKOOA – BS 6883/7917
Cables :
MOG Distribution Center
Aberdeen

12-13. Sept. 2006
Page 39
 UKOOA – BS 6883 / 7917
 Basic cable design
 Code designation for Cables
 Design specifications
 Basic properties
 Cable types
 Cable types and applications
 Approvals
Topics of Presentation

12-13. Sept. 2006
Page 40
UKOOA - BS
BS 6883:1991 (today BS6883:1999 and 7917:1999)
BS 6360:1991 (IEC 60228)
BS 7655:1993 (IEC 60092-351 and 60092-359)
BS 6425 Part 1: 1991 (IEC 60754-1,2)
BS 7622:1993 (IEC 61034-1,2)
BS 6469 Part 1,2,99 (IEC 811)
IEC 60332-3
IEC 60331
UKOOA listing the following BS standards:

12-13. Sept. 2006
Page 41
UKOOA
UKOOA Instrumentation, Power and Control Cable Coding
A five character aplha-numeric code:
1st character Fire performance/Voltage rating
2nd character Cable construction
3rd character No of cores, pairs, triples, quadruples
4th & 5th character Conductor cross-sectional area
K J H 00
Example above KJH00:
K = Flame retardant, low smoke and fume / 150/250V
J = Flame retardant, Grey, GSWB, Collective
H = 3 pair
00 = 0.75 mm2, flexible (class 5) stranded tinned copper cores

12-13. Sept. 2006
Page 42
 Tinned stranded copper conductor
class 2 or 5 (0,75, 1,0 and 1,5 mm2)
 Circular
 EPR or Mica/EPR insulation
 Extruded inner covering (EPR based)
 Armoured (GSWB) (Un-armoured)
 Halogen-free thermoset sheath, SW4
Basic cable design

12-13. Sept. 2006
Page 43
Code designation for Cables

12-13. Sept. 2006
Page 44
 Power cables
 BS 6883:1999 or 1991 (0,6/1kV – 8,7/15kV)
 BS 7917:1999 on fire resistant cables
 Instrumentation cables
 BS 6883:1999 or 1991 (150/250V)
 BS 7917:1999 on fire resistant cables
Design specifications

12-13. Sept. 2006
Page 45
Basic properties
All UKOOA cables are: LSFROH = Low Smoke, Flame Retardant, Zero(O) Halogen
Self-extinguishing / Does not propagate the fire IEC 60332-1 / 60332-3-22
Does not give off corrosive gases BS 6425 part 1 (IEC 60754-1,2)
Does not give off thick smoke ( low smoke) BS 7622:1993 (IEC 61034-1,2)
Gives off only a minimum of toxic gases in fire (low tox)
Flexible and easy to install
Minimum installation temperature -15°C
Fire Resistant Cables will secure circuit integrity in a fire! IEC 60331-21, 31

12-13. Sept. 2006
Page 46
Cable types and applications
The range of Flame Retardant Cables
RFCU
Power and Instrumentation

12-13. Sept. 2006
Page 47
The RFCU design:
Tinned Stranded Copper Inner covering EVA, SW4
EPR insulation Galvanized Steel Wire Braid
11312
45
312

12-13. Sept. 2006
Page 48
Maximum operating conductor temperature 90°C BS6883
Design guidelines 0,6/1kV cables BS6883
Design guidelines 6,6kV, 11kV and 15kV cables BS6883
Design guidelines 250V cables BS6883
The RFCU design:

12-13. Sept. 2006
Page 49
Applications:
General purpose cable; Power Distribution (LV and MV)
Control systems
Lighting
Instrumentation
Communication
Fixed installations in both EX- and safe areas
This cable can be installed and operated indoors and
outdoors, also
drilling area
The RFCU design:

12-13. Sept. 2006
Page 50
The range of Fire Resistant Cables
BFCU

12-13. Sept. 2006
Page 51
The BFCU design:
Tinned Stranded Copper Inner covering EVA, SW4
Mica Glass Tape + EPR insulation Galvanized Steel Wire Braid
54
31
2
54
31
2

12-13. Sept. 2006
Page 52
Maximum operating conductor temperature 90°C BS7917
Design guidelines 0,6/1kV cables BS7917
Design guidelines 250V cables BS7917
Fire resistant IEC 60331-21, -31
The BFCU design:

12-13. Sept. 2006
Page 53
The BFCU design : “All in one”
Applications: General Purpose + Emergency and critical
systems;
Emergency power distribution, Emergency lighting and Control
systems
Power supply for elevators, Emergency generators, Fire pumps,
Emergency power systems, Emergency switch board,
Emergency fire pumps, Emergency Shut Down systems,
Fire & Gas detection & monotoring systems
Emergency telephone systems - Alarm systems, Other critical
systems
This cable can be installed and operated indoors and outdoors,
also drilling area

12-13. Sept. 2006
Page 54
The unique BFCU Flex Flame design:
Inner covering with;
In normal conditions: Good heat conductor
In a fire situation:
It foams – watercooling - turns into a Heat block
spaghetti- effect (controls internal pressure)
burns to a ceramic – with good mechanical protection
IEC 60331-21 ( 750 °C, 90 minutes)
(also enhanced to 1000°C 3 hours)
IEC 60331-31 (hammershock, 830 °C, 120 min.)

12-13. Sept. 2006
Page 55
NEK 606
NEK 606(2004) Mud resistant cables
Also MUD resistant cables to be halogenfree
RFOU/BFOU
Draka Norsk Kabel combines this mud req. in a
dual compound which is both halogenfree and
MUD resistant. RFOU/BFOU

12-13. Sept. 2006
Page 56
 Tinned stranded copper conductor,
class 2
 Circular
 EPR or Mica/EPR insulation
 Extruded inner covering
 Armoured (TCWB) / Un-armoured
 Halogen-free thermoset sheath, SHF2
Basic cable design

12-13. Sept. 2006
Page 57
Code designation for Cables

12-13. Sept. 2006
Page 58
 Power cables
 IEC 60092-353 (1kV and 3kV)
 IEC 60092-354 (Medium Voltage 6kV to 30kV)
 IEC 60092-376 (250V)
Design specifications

12-13. Sept. 2006
Page 59
Basic properties
All FlexFlame cables are: LSFROH = Low Smoke, Flame Retardant, Zero(O) Halogen
Self-extinguishing / Does not propagate the fire IEC 60332-1 / 60332-3-22
Does not give off corrosive gases IEC 60754-1,2
Does not give off thick smoke ( low smoke) IEC 61034-1,2
Gives off only a minimum of toxic gases in fire (low tox)
Flexible and easy to install
Minimum installation temperature -20°C
Fire Resistant Cables will secure circuit integrity in a fire! IEC 60331-21, 31

12-13. Sept. 2006
Page 60
The range of Flame Retardant Cables
RFOU

12-13. Sept. 2006
Page 61
The RFOU design:
Tinned Stranded Copper Inner covering EVA, SHF2
EPR insulation Tinned Copper braid
11312
45
312

12-13. Sept. 2006
Page 62
Maximum operating conductor temperature 90°C IEC 60092-
351
Design guidelines 0,6/1kV cables IEC 60092-353
Design guidelines 6kV, 10kV, 15kV, 20kV
and 30kV cables IEC 60092-354
Design guidelines 250V cables IEC 60092-376
Mud resistant in accordance with NEK 606
The RFOU design:

12-13. Sept. 2006
Page 63
Applications:
General purpose cable; Power Distribution (LV and MV)
Control systems
Lighting
Instrumentation
Communication
This cable can be installed and operated indoors and
outdoors, also
drilling area
The RFOU design:

12-13. Sept. 2006
Page 64
Product range RFOU 0,6/1 kV
Generally, 1 core to 37 cores from 1,5 – 300 mm²
1 core 1,5 – 630 mm²
2 cores 1,5 – 120 mm²
3 cores 1,5 – 240 mm²
4 cores 1,5 – 240 mm²
5 cores 1,5 – 120 mm²
7, 12, 19, 27 & 37 cores 1,5 mm²
7, 12, 19 & 27 cores 2,5 mm²
Product range

12-13. Sept. 2006
Page 65
Product range RFOU 250V
Generally,
Pair & triples in 0,75 & 1,5 mm² (and some 2,5 mm²)
Either individually shielded pair/triples
or Collectively shielded pairs/triples
1, 2, 4, 8, 12, 16 & 24 pairs & triples (in some cases also
32 pair)
Product range

12-13. Sept. 2006
Page 66
The range of Fire Resistant Cables
BFOU

12-13. Sept. 2006
Page 67
The BFOU design:
Tinned Stranded Copper Inner covering EVA, SHF2
Mica Glass Tape + EPR insulation Tinned Copper braid
54
31
2
54
31
2

12-13. Sept. 2006
Page 68
Maximum operating conductor temperature 90°C IEC 60092-
351
Design guidelines 0,6/1kV cables IEC 60092-353
Design guidelines 250V cables IEC 60092-376
Mud resistant in accordance with NEK 606
Fire resistant IEC 60331-21, -31
The BFOU design:

12-13. Sept. 2006
Page 69
The BFOU design : “All in one”
Applications: General Purpose + Emergency and critical
systems;
Emergency power distribution, Emergency lighting and Control
systems
Power supply for elevators, Emergency generators, Fire pumps,
Emergency power systems, Emergency switch board,
Emergency fire pumps, Emergency Shut Down systems,
Fire & Gas detection & monotoring systems
Emergency telephone systems - Alarm systems, Other critical
systems
This cable can be installed and operated indoors and outdoors,
also drilling area

12-13. Sept. 2006
Page 70
The unique BFOU Flex Flame design:
Favuseal inner covering with;
In normal conditions: Good heat conductor
In a fire situation:
It foams – watercooling - turns into a Heat block
spaghetti- effect (controls internal pressure)
burns to a ceramic – with good mechanical protection
IEC 60331-21 ( 750 °C, 90 minutes)
(also enhanced to 1000°C 3 hours)
IEC 60331-31 (hammershock, 830 °C, 120 min.)

12-13. Sept. 2006
Page 71
Product range BFOU 0,6/1 kV
Generally, 1 core to 37 cores from 1,5 – 300 mm²
1 core 1,5 – 630 mm²
2 cores 1,5 – 70 mm²
3 cores 1,5 – 240 mm²
4 cores 1,5 – 185 mm²
5 cores 1,5 – 95 mm²
7, 12, 19, 27 & 37 cores 1,5 mm²
7, 12, 19 & 27 cores 2,5 mm²
Product range

12-13. Sept. 2006
Page 72
Product range BFOU 250V
Generally,
Pair & triples in 0,75 & 1,5 mm² (and some 2,5 mm²)
Either individually shielded pair/triples
or Collectivelly shielded pairs/triples
1, 2, 4, 8, 12, 16 & 24 pairs & triples
Product range

12-13. Sept. 2006
Page 73
Approvals
Draka Norsk Kabel
registrations/certifications:
 Det Norske Veritas
 Lloyds registry of Shipping
 Germanischer Lloyd
 American Bureau of Shipping
 Rina
 Bureau Veritas
 Russian Maritime Register of Shipping
 Transport Canada – CSA

12-13. Sept. 2006
Page 74
 Power cables
IEC 60092-353 (1kV and 3kV) Amend 1,
Annex A
IEC 60092-354 (Medium Voltage 6kV to
30kV)
IEC 60092-3 (250V)
 Cold bend (-40°C) / Cold impact (-35 °C) to CSA
A rubberized polyamide tape underneath a
low temperature resistant EVA sheath
RFOU/BFOU cables for cold climate
Cables for cold climate

12-13. Sept. 2006
Page 75
 Range also includes
Mud resistant cables
 RFOB / BFOB, a special MUD resistant and cold
bend/impact resistant Nitrile/PVC sheath
Unarmoured fire resistant cables
 BFXU – power cables 0,6/1kV and instrumentation
cables 250V
Unarmoured flame retardant cables
 RFXU – power cables 0,6/1kV
MV flame retardant power cables
 RFOU 3,6/6(7,2)kV and 8,7(15(17,5)kV
Flame retardant earthing wire
 UX 600V
Cables for cold climate, cont.
Cables for cold climate

12-13. Sept. 2006
Page 76

12-13. Sept. 2006
Page 77
Cable types
Power cables:
RFOU 0,6 /1 kV, 6/10(12) kV, 12/20(24) kV : EPR/EPR/TCWB/EVA
BFOU 0,6/1 kV, 6/10(12) kV: MGT/EPR/EPR/TCWB/EVA
UX 1000V : EVA
Instrumentation cables:
RFOU 250V (c) and (i) pair/triple : EPR/EPR/TCWB/EVA
RU 250V (c) and (i) pair/triple : EPR/EVA
BFOU 250V (c) and (i) pair/triple : MGT/EPR/EPR/TCWB/EVA
BU 250V (c) and (i) pair/triple : MGT/EPR/EVA

Prysmian Group Product Training Presentation

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