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POWER FACTOR IMPROVEMENT BY
AUTOMATICALLY ENGAGING APPROPRIATE
NUMBER OF SHUNT CAPACITOR FOR
INDUCTIVE LOADS

Under the Guidance of:

Submitted by:
1)SHITOLE SANKET SUBHASH
INTRODUCTION
In the present scenario of technological revolution it has
been observed that the power is very precious. The
industrialization is primarily increasing the inductive loading,
the Inductive loads affect the power factor so the power
system losses its efficiency. There are certain organizations
developing products and caring R&D work on this field to
improve or compensate the power factor. The Automatic
Power factor Correction device is a very useful device for
improving efficient transmission of active power. Automatic
Power factor correction device reads the power factor from
line voltage and line current, calculating the compensation
requirement switch on different capacitor banks.
WHAT IS POWER FACTOR


Power factor is the ration between the KW and
the KVA drawn by an electrical load where the
KW is the actual load power and the KVA is the
apparent load power. It is a measure of how
effectively the current is being converted into
useful work output and more particularly is a
good indicator of the effect of the load current on
the efficiency of the supply system.
Why APFC are required:

In industry most of the load is inductive in
nature which results in lagging power factor
that is why there is loss and wastage of
energy which results in high power bills and
heavy penalties from electricity boards. If the
load is uneven it is very difficult to maintain
unity power factor. To overcome this difficulty
APFC panel is used which maintains unity
P.F.
HARDWARE COMPONENTS
MICROCONTROLLER (AT89S52)
RELAY
RELAY DRIVER
LCD
CURRENT TRANSFORMER
INDUCTIVE LOAD
SHUNT CAPACITOR
PUSH BUTTONS
LED
RESISTOR
CAPACITOR
POWER SUPPLY
Bridge rectifier

230 V AC
50 Hz

5v Regulator

5V
DC
12V step down
transformer

Filter(470µf)
MICROCONTROLLER
 It

is a smaller computer
 Has on-chip RAM, ROM, I/O ports...

CPU

I/O
Port

RAM ROM
Serial
Timer COM
Port

A single chip
Microcontroller
INTERNAL STRUCTURE OF A MICRO CONTROLLERAT89S52/51
External interrupts
Interrup
t
Control

On-chip
ROM for
program
code

Timer/Counter

On-chip
RAM

Timer 1
Timer 0

CPU

OSC

Bus
Control

4 I/O Ports

P0 P1 P2 P3

Address/Data

Serial
Port

TxD RxD

Counter
Inputs
FEATURES OF AT89S51/52


Compatible with MCS®-51 Products



8K Bytes of In-System Programmable (ISP) Flash Memory



Endurance: 10,000 Write/Erase Cycles



4.0V to 5.5V Operating Range



Fully Static Operation: 0 Hz to 33 MHz



256 x 8-bit Internal RAM



32 Programmable I/O Lines



Three 16-bit Timer/Counters



Eight Interrupt Sources



Full Duplex UART Serial Channel



Interrupt Recovery from Power-down Mode



Watchdog Timer
PIN DESCRIPTION
RELAY
IT IS A ELECTRO MAGNETIC SWITCH
USED TO CONTROL THE ELECTRICAL DEVICES
COPPER CORE MAGNETIC FLUX PLAYS MAIN ROLE HERE
The relay's switch connections are usually labeled COM, NC and
NO:
COM = Common, always connect to this; it is the moving part of
the itch.
NC = Normally Closed, COM is connected to this when the relay
coil is off.
NO = Normally Open, COM is connected to this when the relay
coil is on
RELAY DRIVER (ULN 2003)
ULN2003 is a high voltage and high current Darlington
transistor array
It consists of seven NPN Darlington pairs that feature highvoltage outputs with common-cathode Clamp diode for
switching inductive loads.
The ULN2003 has a 2.7kW series base resistor for each
Darlington pair for

operation directly with TTL or 5V

CMOS devices.
Current, Output Max:500mA
Voltage, Input Max:5V
Voltage, Output Max:50V
Fig: ULN 2003
QUAD VOLTAGE COMPARATOR
LM339

● Wide single supply voltage range 2.0VDC TO 36VDC or dual
supplies ±1.0VDC to ±18VDC
● Very low supply current drain (0.8 ㎃ ) independent
of supply voltage (1.0 ㎽ /comparator at 5.0VDC)
● Low input biasing current 25 ㎁
● Low input offset current ±5 ㎁ and offset voltage
● Input common-mode voltage range includes ground
● Differential input voltage range equal to the power
supply voltage
● Low output 250 ㎷ at 4 ㎃ saturation voltage
● Output voltage compatible with TTL, DTL, ECL, MOS
and CMOS logic system
● Moisture Sensitivity Level 3
LIQUID CRYSTAL DISPLAY (LCD)
Most common LCDs connected to the microcontrollers are
16x2 and 20x2 displays.
This means 16 characters per line by 2 lines and 20
characters per line by 2 lines, respectively.
LCD BACKGROUND
If an 8-bit data bus is used the LCD will require 11 data lines
(3 control lines plus the 8 lines for the data bus)
The three control lines are referred to as EN, RS, and RW
EN=Enable (used to tell the LCD that you are sending it data)
RS=Register Select (When RS is low (0), data is treated as a command)
(When RS is High(1), data being sent is text data )
R/W=Read/Write (When RW is low (0), the data written to the LCD)
(When RW is low (0), the data reading to the LCD)
SOFTWARE REQUIREMENTS


Keil an ARM Company makes C compilers, macro assemblers, realtime

kernels,

debuggers,

simulators,

integrated

environments,

evaluation boards, and emulators for ARM7/ARM9/Cortex-M3,
XC16x/C16x/ST10, 251, and 8051 MCU families.



Compilers are programs used to convert a High Level Language to
object code. Desktop compilers produce an output object code for the
underlying microprocessor, but not for other microprocessors.
ADVERSE EFFECT OF OVER
CORRECTION


Power system becomes unstable



Resonant frequency is below the line frequency



Current and voltage increases
ADVANTAGES OF IMPROVED
POWER FACTOR
Reactive power decreases
 Avoid poor voltage regulation
 Overloading is avoided
 Copper loss decreases
 Transmission loss decreases
 Improved voltage control
 Efficiency of supply system and apparatus
increases

CONCLUSION:
It can be concluded that power factor
correction techniques can be applied to the
industries, power systems and also house
holds to make them stable and due to that
the system becomes stable and efficiency of
the system as well as the apparatus
increases. The use of microcontroller
reduces the costs. Due to use of
microcontroller multiple parameters can be
controlled and the use of extra hard wares
such as timer , RAM,ROM and input output
ports reduces.
REFERENCES
 P.

N. Enjeti and R martinez, “A high
performance single phase rectifier with
input power factor correction ,”IEEE
Trans. Power
Electron..vol.11,No.2,Mar.2003.pp 311317
 “The 8051 Microcontroller and Embedded
Systems” by Muhammad Ali Mazidi and
Janice Gillispie Mazidi.
 Data sheet of micro controller AT89S52 by
ATMEL CORPORATION
ANKYOU
TH

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Automatic power factor controller by microcontroller

  • 1. POWER FACTOR IMPROVEMENT BY AUTOMATICALLY ENGAGING APPROPRIATE NUMBER OF SHUNT CAPACITOR FOR INDUCTIVE LOADS Under the Guidance of: Submitted by: 1)SHITOLE SANKET SUBHASH
  • 2. INTRODUCTION In the present scenario of technological revolution it has been observed that the power is very precious. The industrialization is primarily increasing the inductive loading, the Inductive loads affect the power factor so the power system losses its efficiency. There are certain organizations developing products and caring R&D work on this field to improve or compensate the power factor. The Automatic Power factor Correction device is a very useful device for improving efficient transmission of active power. Automatic Power factor correction device reads the power factor from line voltage and line current, calculating the compensation requirement switch on different capacitor banks.
  • 3. WHAT IS POWER FACTOR  Power factor is the ration between the KW and the KVA drawn by an electrical load where the KW is the actual load power and the KVA is the apparent load power. It is a measure of how effectively the current is being converted into useful work output and more particularly is a good indicator of the effect of the load current on the efficiency of the supply system.
  • 4. Why APFC are required: In industry most of the load is inductive in nature which results in lagging power factor that is why there is loss and wastage of energy which results in high power bills and heavy penalties from electricity boards. If the load is uneven it is very difficult to maintain unity power factor. To overcome this difficulty APFC panel is used which maintains unity P.F.
  • 5. HARDWARE COMPONENTS MICROCONTROLLER (AT89S52) RELAY RELAY DRIVER LCD CURRENT TRANSFORMER INDUCTIVE LOAD SHUNT CAPACITOR PUSH BUTTONS LED RESISTOR CAPACITOR
  • 6.
  • 7. POWER SUPPLY Bridge rectifier 230 V AC 50 Hz 5v Regulator 5V DC 12V step down transformer Filter(470µf)
  • 8. MICROCONTROLLER  It is a smaller computer  Has on-chip RAM, ROM, I/O ports... CPU I/O Port RAM ROM Serial Timer COM Port A single chip Microcontroller
  • 9. INTERNAL STRUCTURE OF A MICRO CONTROLLERAT89S52/51 External interrupts Interrup t Control On-chip ROM for program code Timer/Counter On-chip RAM Timer 1 Timer 0 CPU OSC Bus Control 4 I/O Ports P0 P1 P2 P3 Address/Data Serial Port TxD RxD Counter Inputs
  • 10. FEATURES OF AT89S51/52  Compatible with MCS®-51 Products  8K Bytes of In-System Programmable (ISP) Flash Memory  Endurance: 10,000 Write/Erase Cycles  4.0V to 5.5V Operating Range  Fully Static Operation: 0 Hz to 33 MHz  256 x 8-bit Internal RAM  32 Programmable I/O Lines  Three 16-bit Timer/Counters  Eight Interrupt Sources  Full Duplex UART Serial Channel  Interrupt Recovery from Power-down Mode  Watchdog Timer
  • 12. RELAY IT IS A ELECTRO MAGNETIC SWITCH USED TO CONTROL THE ELECTRICAL DEVICES COPPER CORE MAGNETIC FLUX PLAYS MAIN ROLE HERE
  • 13. The relay's switch connections are usually labeled COM, NC and NO: COM = Common, always connect to this; it is the moving part of the itch. NC = Normally Closed, COM is connected to this when the relay coil is off. NO = Normally Open, COM is connected to this when the relay coil is on
  • 14. RELAY DRIVER (ULN 2003) ULN2003 is a high voltage and high current Darlington transistor array It consists of seven NPN Darlington pairs that feature highvoltage outputs with common-cathode Clamp diode for switching inductive loads. The ULN2003 has a 2.7kW series base resistor for each Darlington pair for operation directly with TTL or 5V CMOS devices. Current, Output Max:500mA Voltage, Input Max:5V Voltage, Output Max:50V
  • 16. QUAD VOLTAGE COMPARATOR LM339 ● Wide single supply voltage range 2.0VDC TO 36VDC or dual supplies ±1.0VDC to ±18VDC ● Very low supply current drain (0.8 ㎃ ) independent of supply voltage (1.0 ㎽ /comparator at 5.0VDC) ● Low input biasing current 25 ㎁ ● Low input offset current ±5 ㎁ and offset voltage ● Input common-mode voltage range includes ground ● Differential input voltage range equal to the power supply voltage ● Low output 250 ㎷ at 4 ㎃ saturation voltage ● Output voltage compatible with TTL, DTL, ECL, MOS and CMOS logic system ● Moisture Sensitivity Level 3
  • 17. LIQUID CRYSTAL DISPLAY (LCD) Most common LCDs connected to the microcontrollers are 16x2 and 20x2 displays. This means 16 characters per line by 2 lines and 20 characters per line by 2 lines, respectively.
  • 18. LCD BACKGROUND If an 8-bit data bus is used the LCD will require 11 data lines (3 control lines plus the 8 lines for the data bus) The three control lines are referred to as EN, RS, and RW EN=Enable (used to tell the LCD that you are sending it data) RS=Register Select (When RS is low (0), data is treated as a command) (When RS is High(1), data being sent is text data ) R/W=Read/Write (When RW is low (0), the data written to the LCD) (When RW is low (0), the data reading to the LCD)
  • 19. SOFTWARE REQUIREMENTS  Keil an ARM Company makes C compilers, macro assemblers, realtime kernels, debuggers, simulators, integrated environments, evaluation boards, and emulators for ARM7/ARM9/Cortex-M3, XC16x/C16x/ST10, 251, and 8051 MCU families.  Compilers are programs used to convert a High Level Language to object code. Desktop compilers produce an output object code for the underlying microprocessor, but not for other microprocessors.
  • 20. ADVERSE EFFECT OF OVER CORRECTION  Power system becomes unstable  Resonant frequency is below the line frequency  Current and voltage increases
  • 21. ADVANTAGES OF IMPROVED POWER FACTOR Reactive power decreases  Avoid poor voltage regulation  Overloading is avoided  Copper loss decreases  Transmission loss decreases  Improved voltage control  Efficiency of supply system and apparatus increases 
  • 22. CONCLUSION: It can be concluded that power factor correction techniques can be applied to the industries, power systems and also house holds to make them stable and due to that the system becomes stable and efficiency of the system as well as the apparatus increases. The use of microcontroller reduces the costs. Due to use of microcontroller multiple parameters can be controlled and the use of extra hard wares such as timer , RAM,ROM and input output ports reduces.
  • 23. REFERENCES  P. N. Enjeti and R martinez, “A high performance single phase rectifier with input power factor correction ,”IEEE Trans. Power Electron..vol.11,No.2,Mar.2003.pp 311317  “The 8051 Microcontroller and Embedded Systems” by Muhammad Ali Mazidi and Janice Gillispie Mazidi.  Data sheet of micro controller AT89S52 by ATMEL CORPORATION