1. Shape Memory alloys
& Its applications
SAJITH BABU GEORGE
1MTMD 1567204
CHRIST UNIVERSITY
2. Memory of Memory Metals
1932 - A. Ölander discovers the pseudoelastic
properties of Au-Cd alloy.
1949 - Memory effect of Au-Cd reported by Kurdjumov
& Kandros.
1967 – At Naval Ordance Laboratory, Beuhler discovers
shape memory effect in nickel titanium alloy, Nitinol,
which proved to be a major breakthrough in the field of
shape memory alloys.
1970-1980 – First reports of nickel-titanium implants
being used in medical applications.
Mid-1990s – Memory metals start to become widespread
in medicine and soon move to other applications.
3. What is shape memory alloys?
A shape-memory alloys (SMA, smart metal,
memory metal, memory alloy, muscle wire,
smart alloy) are metal alloys that can be
deformed at one temperature but when
heated or cooled, return to their “original”
shape
The alloy appears to have a memory
The most effective and widely used alloys are
NiTi, CuZnAl, and CuAlNi
SMA also exhibits superelastic (pseudoelastic)
behavior
4. Basic working principle..
SMAs have two stable phases :
the high-temperature phase, called Austenite and
the low-temperature phase, called Martensite.
The martensite can be in one of two forms:
twinned
detwinned
A phase transformation which occurs between these
two phases upon heating/cooling is the basis for the
unique properties of the SMAs
5.
6. The shape change involves a solid state
phase change involving a molecular
rearrangement between Martensite and
Austenite
7. Upon cooling in the absence of applied load the
material transforms from austenite into twinned
martensite. (no observable macroscopic shape
change occurs)
Upon heating the material in the martensitic
phase, a reverse phase transformation takes
place and as a result the material transforms to
austenite.
If mechanical load is applied to the material in
the state of twinned martensite (at low
temperature) it is possible to detwin the
martensite.
8. Upon releasing of the load, the material
remains deformed. A subsequent heating of the
material to a temperature above the austenite
finish temperature (Af) will result in reverse
phase transformation (martensite to austenite)
and will lead to complete shape recovery.
(Af: temperature at which transformation of
martensite to austenite is complete )
SMA remembers the shape when it have
austenitic structure.
So if we need SMA to remember and
regain/recover certain shape, the shape should
be formed when structure is austenite
Reheating the material will result in complete
shape recovery
9.
10. PSEUDOELASTIC BEHAVIOR
Occurs when an alloy is completely
in the Austenite phase
When the load is increased to a
point, the alloy transitions from the
Austenite phase to the detwinned
Martensite phase
Once the load is removed, the alloy
returns to its original Austenite
shape
Rubber like effect
TEMPERATURE
Mf Ms As Aff s s f
Austenite
Detwinned Martensite
(stressed)
11. NITINOL (Ni-Ti)
Was discovered in Naval Ordnance
Laboratory (NOL), Maryland, USA
Ni- 50% , Ti- 50%
12. The above figure shows the Martensitic
transformation and hysteresis (= H) upon a
change of temperature. As = austenite start,
Af = austenite finish, Ms = martensite start, Mf
= martensite finish and Md = Highest
temperature to strain-induced martensite.
Gray area = area of optimal superelasticity.
(Jorma Ryhänen 2000)
The figure below shows NiTi’s ability to
change its shape along phase planes.
Other metals, as we know, slide along slip
planes when there is an induced stress.
14. Biological Applications
Bone Plates
Memory effect pulls bones together to promote
healing.
Surgical Anchor
Clot Filter
Does not interfere with MRI from non-ferromagnetic
properties.
Catheters
Stent in artries
Eyeglasses
15. Flexible Nitinol wires.
Wires have the ability to flex the robotic muscles according
to electric pulses sent through the wire.
16. Nitinol Wires
Nitinol is generally doped with other materials
like Cr, Cu, Al, or Fe.
Flexinol is a popular brand of SMA wire.
Flexinol is designed to take more repeated
stress cycles than pure NiTi mixes.
Specifically designed to manufacturer’s needs.
17. Aircraft Maneuverability
Nitinol wires can be used in
applications such as the
actuators for planes.
Many use bulky hydraulic
systems which are
expensive and need a lot
of maintenance.
USAF Aircraft Pictures
19. Picture of wing with SMA wires.
The wires in the picture are used to replace
the actuator. Electric pulses sent through
the wires allow for precise movement of the
wings, as would be needed in an aircraft.
This reduces the need for maintenance,
weighs less, and is less costly.
20. Other Applications
Small incision tweezers
Anti-scalding devices/Fire sprinklers
Household appliances
A deep fryer that lowers the basket
into the old at a certain temperature
Prevent structural damage to
bridges/buildings
Robots
21. ADVANTAGES AND
DISADVANTAGES OF SHAPE
MEMORY ALLOYS
ADVANTAGES
Bio-compatibility
Diverse field of application
Good mechanical
properties(strong,corrosion resistant)
DISADVANTAGES
Expensive
Poor fatigue properties
overstress
22. What materials are SMA’s
1)Nickel-titanium alloys
2) Copper-base alloys such as CuZnAl and CuAlNi
3) Ag-Cd 44/49 at.% C
4) Au-Cd 46.5/50 at.% Cd
5) Cu-Al-Ni 14/14.5 wt.% Al and 3/4.5 wt.% Ni
6) Cu-Sn approx. 15 at.% Sn
7) Cu-Zn 38.5/41.5 wt.% Z
8) Cu-Zn-X (X = Si,Sn,Al) a few wt.% of
9)In-Ti 18/23 at.% Ti
10) Ni-Al 36/38 at.% Al
11) Ni-Ti 49/51 at.% Ni
12) Fe-Pt approx. 25 at.% Pt
13) Mn-Cu 5/35 at.% Cu
14) Fe-Mn-Si
15) Pt alloys