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INTRODUCTION



                 Worth to you
            Value = ------------------
                 Price you pay



The concept of value analysis was developed
during World War II by Lawrence D. Miles of
General Electric Company.
VALUE ANALYSIS

Value Analysis is an effective tool for cost reduction and the
results accomplished are far greater.

•   It improves the effectiveness of work.

•   It is an organised approach to a problem.

•   It is value applied at the design stage itself.

•   It reduces unnecessary costs, obvious and hidden which
    can be eliminated without adversely affecting quality,
    efficiency, safety and other customer features.
DEFINITION

Value Analysis can be defined as,
A process of systematic review that is
applied to existing product designs in order
to compare the function of the product
required by a customer to meet their
requirements at the lowest cost consistent
with the specified performance and reliability
needed.
APPLICATION OF VALUE ANALYSIS
1. Capital goods – plant, equipment, machinery, tools,
etc.
2. Raw and semi-processed material, including fuel.
3. Materials handling and transportation costs.
4. Purchased parts, components, sub-assemblies, etc.
5. Maintenance, repairs, and operational items.
6. Finishing items such as paints, oils, varnishes, etc.
7. Packing materials and packaging.
8. Printing and Stationery items.
9. Miscellaneous items of regular consumptions.
10. Power, water supply, air, steam & other utilities
(services).
OBJECTIVES OF VALUE ANALYSIS

1) To provide better value to a product/service.
2) To improve the company’s competitive position.
3) To ensure that every element of Cost (
     Labour
     Materials
     Suppliers and service )
     contribute equally to the Function of the
product.
4) To Eliminate unnecessary Cost.
STEPS CARRYING VALUE ANALYSIS
• Establish the objectives (eg, cost reduction).
• Consider a team for marketing, sales, production,
  purchasing, etc.
• Analyse the production process of the supplier
  company.
• Decompose various characteristics of purchased
  product.
• Hold a creative brainstorming session to explore all
  alternative possibilities.
• Sort the ideas to establish the cost of each.
• Select the best alternative.
• Develop a plan for implementing the change.
How Does It
                 Work?
To understand value analysis it is necessary to understand
some key concepts:

• Value: the ratio between a function for customer
  satisfaction and the cost of that function.

•    Function: the effect produced by a product or by one of
    its elements, in order to satisfy customer needs.

•    Value analysis: methodology to increase the value of an
    object to be analysed could be an existing or a new
    product or process, and it is usually accomplished by a
    team following a work plan.

•    Need: something that is necessary or desired by the
    customer.
TECHNIQUES OF VALUE ANALYSIS

    • DESIGN ANALYSIS

    • CHECKLIST

    • BRAINSTORMING

    • PRICE ANALYSIS
The Value Analysis
               Process
Value analysis is based on the application of a systematic
work plan that may be divided into various steps:

• orientation/preparation

• Information

• Analysis

• Innovation/creativity,

• Evaluation and implementation and monitoring.

The application of value analysis only needs to make use of
basic techniques such as matrixes, pareto chart, pert and
gantt diagrams, etc.
Why Use Value Analysis
In reality, a complex number of reasons exists that
necessitate the structured approach of value
analysis as a means of logical cost reduction.

 These reasons can be divided into two
key sources,

1) those that lie within the business and secondly

1) those that are stimulated by the
market for the product or service.
SIX “ WHATs OF VALUE ANALYSIS “


  1) What is it ?
  2) What does it do ?
  3) What does it cost ?
  4) What is it worth ?
  5) What else will do the job
     ?
  6) What does that cost ?
THE PHASES OF VALUE ANALYSIS JOB
PLAN
    SELECTION & ORIENTATION

    ANALYSIS

    RECORDING IDEAS

    SPECULATION

    INVESTIGATION

    RECOMMENDATION

    IMPLEMENTATION
BENEFITS TO BE ACHIEVED BY VALUE
            ANALYSIS
  • Better purchasing techniques
  • Better suppliers & manufacturing
    methods
  • Lower operating costs
  • Standardisation & re-evaluation
  • Substitution & packaging
  • Better material handling
  • Better inventory control
  • Lower maintenance & overhead cost
CONCLUSION
Value analysis is a technique with immense possibilities, and
systematically employed, it can achieve great economies and
increased efficiency.
Although good results have been obtained in several individual
cases in some industries, only a large scale and systematic
application of this technique in all industries, and in defence
production, can result in substantial economies on a national
scale.

To conclude, we can say that benefits of value analysis
include,

Reduced production cost,
Materials and distribution cost,
Improved profit margin,
Increased customer satisfaction.
Value analysis

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Value analysis

  • 1. INTRODUCTION Worth to you Value = ------------------ Price you pay The concept of value analysis was developed during World War II by Lawrence D. Miles of General Electric Company.
  • 2. VALUE ANALYSIS Value Analysis is an effective tool for cost reduction and the results accomplished are far greater. • It improves the effectiveness of work. • It is an organised approach to a problem. • It is value applied at the design stage itself. • It reduces unnecessary costs, obvious and hidden which can be eliminated without adversely affecting quality, efficiency, safety and other customer features.
  • 3. DEFINITION Value Analysis can be defined as, A process of systematic review that is applied to existing product designs in order to compare the function of the product required by a customer to meet their requirements at the lowest cost consistent with the specified performance and reliability needed.
  • 4. APPLICATION OF VALUE ANALYSIS 1. Capital goods – plant, equipment, machinery, tools, etc. 2. Raw and semi-processed material, including fuel. 3. Materials handling and transportation costs. 4. Purchased parts, components, sub-assemblies, etc. 5. Maintenance, repairs, and operational items. 6. Finishing items such as paints, oils, varnishes, etc. 7. Packing materials and packaging. 8. Printing and Stationery items. 9. Miscellaneous items of regular consumptions. 10. Power, water supply, air, steam & other utilities (services).
  • 5. OBJECTIVES OF VALUE ANALYSIS 1) To provide better value to a product/service. 2) To improve the company’s competitive position. 3) To ensure that every element of Cost ( Labour Materials Suppliers and service ) contribute equally to the Function of the product. 4) To Eliminate unnecessary Cost.
  • 6. STEPS CARRYING VALUE ANALYSIS • Establish the objectives (eg, cost reduction). • Consider a team for marketing, sales, production, purchasing, etc. • Analyse the production process of the supplier company. • Decompose various characteristics of purchased product. • Hold a creative brainstorming session to explore all alternative possibilities. • Sort the ideas to establish the cost of each. • Select the best alternative. • Develop a plan for implementing the change.
  • 7. How Does It Work? To understand value analysis it is necessary to understand some key concepts: • Value: the ratio between a function for customer satisfaction and the cost of that function. • Function: the effect produced by a product or by one of its elements, in order to satisfy customer needs. • Value analysis: methodology to increase the value of an object to be analysed could be an existing or a new product or process, and it is usually accomplished by a team following a work plan. • Need: something that is necessary or desired by the customer.
  • 8. TECHNIQUES OF VALUE ANALYSIS • DESIGN ANALYSIS • CHECKLIST • BRAINSTORMING • PRICE ANALYSIS
  • 9. The Value Analysis Process Value analysis is based on the application of a systematic work plan that may be divided into various steps: • orientation/preparation • Information • Analysis • Innovation/creativity, • Evaluation and implementation and monitoring. The application of value analysis only needs to make use of basic techniques such as matrixes, pareto chart, pert and gantt diagrams, etc.
  • 10. Why Use Value Analysis In reality, a complex number of reasons exists that necessitate the structured approach of value analysis as a means of logical cost reduction. These reasons can be divided into two key sources, 1) those that lie within the business and secondly 1) those that are stimulated by the market for the product or service.
  • 11. SIX “ WHATs OF VALUE ANALYSIS “ 1) What is it ? 2) What does it do ? 3) What does it cost ? 4) What is it worth ? 5) What else will do the job ? 6) What does that cost ?
  • 12. THE PHASES OF VALUE ANALYSIS JOB PLAN SELECTION & ORIENTATION ANALYSIS RECORDING IDEAS SPECULATION INVESTIGATION RECOMMENDATION IMPLEMENTATION
  • 13. BENEFITS TO BE ACHIEVED BY VALUE ANALYSIS • Better purchasing techniques • Better suppliers & manufacturing methods • Lower operating costs • Standardisation & re-evaluation • Substitution & packaging • Better material handling • Better inventory control • Lower maintenance & overhead cost
  • 14. CONCLUSION Value analysis is a technique with immense possibilities, and systematically employed, it can achieve great economies and increased efficiency. Although good results have been obtained in several individual cases in some industries, only a large scale and systematic application of this technique in all industries, and in defence production, can result in substantial economies on a national scale. To conclude, we can say that benefits of value analysis include, Reduced production cost, Materials and distribution cost, Improved profit margin, Increased customer satisfaction.