2. INTRODUCTION
Supercritical Fluid Extraction (SFE) is a eco-friendly alternative
of extraction replacing organic solvents.
In SFE use of Supercritical fluids (SCF’s) like supercritical CO2
as solvent is there.
SCF are increasingly replacing organic solvents because of
regulatory and environmental pressures on hydrocarbon and
ozone depleting emissions.
SCF helps in extraction of natural products of wide range of
polarities.
3. CONCEPT
Cagniard de la Tour discovered critical point
(CP) in 1822.
CP of pure substances is defined as the highest
temperature and pressure at which the
substances can exist in vapour- liquid
equilibrium.
At temperature and pressure above this point, a
single homogenous fluid is formed, which is
known as SCF.
SCF is heavy like liquid but has penetration
power like gas.
SCF’s are produced by heating a gas above its
critical temperature or compressing a liquid
above its critical pressure but in this molar
volume remains same irrespective of original
form( liquid or gas).
PHASE DAIGRAM
4. SFE can be used to extract active ingredients or
analytes from various plants and microbial samples and
useful in extraction of unknown natural products.
Manipulating temperature and pressure of the fluid can
solubilize the material of interest and selectively extract
it.
5. ADVANTAGES
Inexpensive
Contaminant free
Selectively Controllable
Less costly to dispose safely than organic solvents.
Oxidative and thermal degradation of active compounds is much less
likely in SFE than in conventional solvent extraction and steam
distillation methods.
6. SUPERCRITICAL FLUID EXTRACTION SYSTEMS
SFE systems can be simple or complex based upon
its design
Analytical system- By this samples are prepared for
chromatographic analysis and for the preparation of
extracts in milligrams or grams.
Preparative system- They are used for preparation
of extracts. At pilot scale extracts are prepared in
grams and at industrial scale extracts are prepared
in kilograms.
They are different configurations available based
upon solids or liquids.
SFE systems are available in various sizes in
integrated and automated form.
Manufactured by many commercial suppliers Eg:-
Agilent Technologies, Perkin-Elmer, Supelco, CDS
Analytical, Waters.
Pilot scale system of SFE
8. PARTS OF SFE
1.Solvent pump 2. Modifier pump 3. Solid sample extraction
cell 4. Fractionation Cell 5. Fractionation Cell 6. Valve
SFE Pilot Plant
equipped with two
fractionation Cells
Trapping vessel or
analyte collection
device
9. PARTS OF SFE
SOLVENT PUMP- Solvent pump or CO2 pump delivers the fluid throughout
the system.
MODIFIER PUMP- It is necessary for increasing the polarity of solvent or
supercritical CO2. Eg- Common modifier used is methanol in concentration of
1-10%
EXTRACTION CELL OR COLUMN- It is made up of stainless steel to
withstand high pressure with compression and fitting. Generally size of
extraction cell ranges from 50-100 mL .The extraction cell is usually in an
oven to control the temperature because any fluctuation in the temperature
results in the change in SFE density and solvating property.
FRACTINATION CELLS- Also know as separators, they can be one or more
separators in which extracts are collected and the solvent is depressurized.
VALVES- Helps in controlling process pressure, pumps flow rate, the chiller,
the boiler and temperature in every section .
10. PARTS OF SFE
Refrigerated system – It is along with the trapping vessel designed to
trap the most volatile compounds.
Recycling system- Recycle the SCF which have been employed.
Extraction cell or column and the separators are commonly equipped
with independent control of temperature and pressure.
Because of this fractionation of the extracted compounds can be carried
out by a stepwise depressurization.
That’s, why we get different compounds within each separator, which
are separated depending upon their differential solubility in SCF.
11. WORKING
The sample is placed in an extraction vessel and pressurized with SCF
CO2 to dissolve the sample. After extraction the extract is transferred
to the fraction chamber and depressurized due to which CO2 loses its
solvating power causing entire material to precipitate. Now the CO2
gets recycled . Precipitated material is extracted with addition of small
amount of solvents.
12. SOLVENTS
Supercritical CO2 is most
widely used solvent because of
its :-
1. Low critical parameters (31.1º
C, 73.8 bar)
2. Low cost
3. Non- toxic
Their has to use of SCF- grade
CO2 because it is free from
water, hydrocarbons and
halocarbons. ( As cryogenic
CO2 grade is not pure)
Apart from CO2 other super
critical fluids can be used
given in Table.
13. SFE also uses some organic solvents, but these organic solvents
are explosion-proof.
Chlorofluorocarbons (CFCs) are good solvents because of their
high density but their use has been restricted because of their
effect on the ozone sphere.
Now a days, water as SCF has become quite popular because of
unique properties of water above its critical point. (374º C, 218
atm)
Above its critical point water becomes an excellent solvent for
organic compounds and poor solvent for inorganic salts.
This feature of water helps in extracting inorganic and organic
compounds sequentially.
14. MODIFIERS
Supercritical CO2 because of its low polarity is less effective in
extracting more polar compounds from natural matrices.
To overcome this problem, modifiers ( also called co-solvents) are
commonly used.
Modifiers- These are highly polar compounds that are added in small
amounts can produce substantial changes in the solvent properties.
A common modifier is methanol, typically 1-10%, which increases
the polarity of supercritical C02.
15. PRESSURE SYSTEM
The pump in the SFE, which is used to pressurize CO2 for achieving supercritical
state, must be capable of generating high pressure and delivering reproducible
volumes at a constant flow rate. Ideally, pumps deliver fluid at 0.5-4 mL/ min.
SAMPLE PREPARATION
Sample matrix in extraction vessels can be of various origins eg- plants,
microbes and so on, and of several physical forms.
For bulk matrix, it is essential to carry out some preliminary sample
preparation which include grinding, sieving , drying, mixing, pH
adjustment, or wetting, depending upon the physical form of the matrix.
For non- porous or semiporous material, a smaller particle size allows
more efficient and faster extraction.
16. In case of semi-solids, gel or liquid matrix it is necessary to
immobilize the matrix on the solid support because SFE is
generally not suitable for liquid samples.
In that case matrix is applied to a piece of filter paper, a solid
support such as diatomaceous earth or to a drying agent to carry
out the extraction efficiently.
For wet matrices water removal is essential to enhance the
recovery and reproducibility of the extraction process.
17. EXTRACTION
Static, dynamic, or recirculation modes can be used to perform SFE.
In the static mode, the extraction cell is pressurized with SCF, and allowed to
equilibrate prior to removal of the analyte for collection.
In the dynamic mode, which appears to be the most popular among the three,
SCF is passed through the extraction cell, and the analyte is collected
continuously.
In the recirculation mode, the same fluid is pumped through the sample for a
while before it is repeatedly pumped to the collection device.
Addition of a modifier can bring about enhanced efficiency of the SFE process.
Modifier addition can be accomplished in three ways:
(1) By adding it (usually 500mL or less) directly to the sample in the extraction
cell or by mixing it with the sample prior to loading in the extraction cell.
(2) By using CO2 gas cylinders containing premixed amounts of added modifier.
(3) By adding it in a continuous fashion with an external modifier pump which is
most common method.
18. SAMPLE COLLECTION
During sample collection C02 gas or any other solvent is depressurized
due to which it converts to gaseous form and our extracted sample
(analyte) is deposited in collection vial.
The analyte is then washed with a small volume (usually 1-2 mL) of n-
hexane, chloroform, iso-octane, ether or some other organic solvent.
19. APPLICATIONS
SFE has long been used in industries for the extraction of various commercial
natural products given in Table.
In case of natural product extraction, extraction via SCF is predominantly limited to
plant natural products and just handful of studies are carried out for extraction of
microbial natural products via SFE.
Sources from where the main bioactivities are extracted by SFE are antioxidant
(41%), antitumor (18%) and antibacterial activity (10%), followed by antiviral,
antimicrobial, anti-inflammatory and anticholinesterase (upto 5%)
20. Extraction of essential oils :- essential oil extracted from black pepper,
Jojoba oil from seeds of Simmondia chinesis.
Extraction of Capsaicinoids from chilli pepper gives higher yield
almost 96% of capsaicinoids and 80% of colour components has been
fractionated by SFE.
Flavanoids extraction- Quercetin from Onion skins, Epicatechin from
sea coat of sweet Thai tamarind, ginkgolides from ginkgo leaves
(Ginkgo biloba).
Hyperforin highest content 35% was obtained from St. John Wort
(Hypericum perforatum).
Pathenolide about 80% is obtained from feverfew plants ( Tanacetum
parthenium).
Taxol from Pacific yew tree (Taxus brevifolia) has been extracted by
SFE.
Astaxanthin from red yeast (Phaffia Rhodozyma) about 90% extraction
yield can be obtained by SFE.
21. Rapid analysis for fat content: SFE have been used to determine
the fat content of numerous products ranging from beef to oil seeds
and vegetables. For the analysis of fats content in soybeans,
sunflower, safflower, cottonseed, rapeseed and ground beef, it was
found that supercritical fluid extraction yielded higher recoveries
than those obtained by the AOCS approved methods.
Rapid analysis for pesticides in foods :Supercritical fluid
extraction provides an alternative to using organic solvents for the
extraction of pesticides from their sample matrix. Some of the
advantages which supercritical fluid extraction provides over the
traditional methods of pesticide extraction are that the extraction
can be performed in less time, and utilizes less solvent volume.
22. Advancements in SFE
Combination of enzyme-assisted extraction (EAE) with SFE is pretreatment of
biomass by use of enzymatic mixtures to promote cell wall hydrolysis
deconstruction leading to an increased accessibility of the supercritical solvent to
the matrix solute, thus increasing the extraction yield and selectivity.
High intensity ultrasound as a technological improvement combined with SFE,
comprises the control of frequency and power level which will lead to the formation
and control of cavitation bubbles and repeated cycles of expansion and
compression in the medium. These ultrasound cycles may lead to the rupture of cell
walls of a biomass matrix substrate, favoring the penetration of the solvent and
mass transfer. Thus, ultrasound has been used to provide higher yields and reduce
extraction times.
The design of experiments (DOE) or experimental design approach can provide a
systematic investigation route as well as sequential steps for understanding linear
and more complex types of interaction. The main goal of experimental design on
SFE is to optimize the response variables of a certain sample by systematic
modification of the controlling variables (e.g. temperature, pressure and time).
23. Nanoparticle formation using supercritical fluids: SFE were used
in a number of different circumstances for the preparation of
micro-nanodispersed organic systems.
Supercritical drying: Supercritical drying goes beyond the critical
point of the working fluid in order to avoid the direct liquid-gas
transition seen in ordinary drying.
24. REFERENCES
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