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Industrial interaction presentation on
1phase static energy meter
By:
UDAY
SEC-EC,C2
ROLL-1203531137
COMPANY PROFILE
• Pal Mohan Electronics Pvt. Ltd. is one of the
conglomerate company of Pal Mohan Group of
companies engaged in manufacturing of Pal
Mohan make single phase and three phase static
Watt-hour meters of assorted ratings and molded
engineering plastic meter boxes for Housing
Energy Meters at its modern and well equipped
plant at Kirti Nagar, New Delhi.
• Pal Mohan Electronics Pvt.
Ltd is an ISO: 9001:2000 certified company, which
is recognition of adopting international quality
standards at all stages at its works.
CONTENTS:
 HOW ENERGY METER WORKS?
 UNIT OF MEASUREMENT.
 TYPE OF ENERGY METER.
 TYPES OF ENERGY METER
 TAMPERING AND SECURITY
 MAIN FUNCTION
 PRODUCTION OF METER
 STORE DEPARTMENT
 QUALITY AND CONTROL DEPAERTMENT
 TESTING
 PACKAGING
How Energy Meter works ?
1.Energy meter calculate power.
2.Power is the product of voltage and
current.
3.In electronic energy meter the current and
voltages are first calculated by using separate
transducers.
4.Electronic mater possess a microprocessor
which is interfaced by a programmable
peripheral device which receive its input from
two CT.
1phase Energy meter
3phase energy meter
3phase meter Test bench of 3 phase
Unit of measurement
 Most common unit of measurement is killowatt
hour(kwh).
 1kwh=amount of energy used by a load of 1 kw
over a period of 1hr.
 It is also equal to 3,600,000 joule.
 Some electricity companies use the si mega-
joule instead
Types of energy meter
1.Electromechanical meters.
2.Electronic meter.
3.Communication meter.
Electro-Mechanical meter
• O • Operate by counting
the revolution of the
aluminum disk.
• No.of revolution is
proportional to energy
usage.
• If the time taken by
disk=t, then power
p=3600*kh/t
Electronic energy meter
• Fig. • Uses LCD or LED
display.
• Can transmit reading
to remote place.
• It also can record the
parameters.
Communication meters.
• Remote meter reading is practicle
example of telemetry.
• Allow more measurement and remote
provisioning.
• It save cost of human meter reading
reader and resulting mistake.
• Ex. GSM meter , RF meter etc.
Tampering and security
• Common method of tampering on older meter is
attaching magnet outside the meter.
• Some combination od capacitor and inductive
load also reduce or reverse the motion of disk.
• Modern meter is free from tampering as it can
detect and stores the last value with date and
time
• Some meter have sensor which can report
opening of meter cover.
Main functions
1.Energy measurement.
2.Maximum demand.
3.View data.
4.Anti-tamper.
5.Authenticated billing code.
Production of meter
1.Store
departments.
2.Quality and
control
department.
3.Meter testing
and packing.
Store departments
• Basically it is big
room that carries or
store all raw material.
• From big materials to
small screw of Meter
everything is stored
here.
Quality and control department
1 .Components and process of checking
quality.
a)PCB
b)Capacitors(ELCO)
c)Screws
d)Body with terminal block
2. Control
Flow wire test apparatus.
• It is a instrument that creates high Temperature
at rof by which body is tested.
• Temperature for front and back body is 600c.
• Temperature for terminal block is 900c.
• If the body get burn that that should be rejected.
Meter testing
• Starting test.
• Accuracy test
• Frequency test
• Voltage variation test
• Repeatable test
• Creep test
• Harmonic test
• Dial test
Meter packaging
1.Meter cleaning.
2.Visual inspection.
3.Short jumper.
4.Scanning meter code.
5.Feed meter.
6.Covering(Meter lock)
7.Visual inspection
8. Final ultrasonic
welding.
9. Push button fixing.
10. Function test.
11. Hologram pasting
12. Meter coding.
13. Final packing.
THANK..YOU...

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single phase static energy meter

  • 1. Industrial interaction presentation on 1phase static energy meter By: UDAY SEC-EC,C2 ROLL-1203531137
  • 2. COMPANY PROFILE • Pal Mohan Electronics Pvt. Ltd. is one of the conglomerate company of Pal Mohan Group of companies engaged in manufacturing of Pal Mohan make single phase and three phase static Watt-hour meters of assorted ratings and molded engineering plastic meter boxes for Housing Energy Meters at its modern and well equipped plant at Kirti Nagar, New Delhi. • Pal Mohan Electronics Pvt. Ltd is an ISO: 9001:2000 certified company, which is recognition of adopting international quality standards at all stages at its works.
  • 3. CONTENTS:  HOW ENERGY METER WORKS?  UNIT OF MEASUREMENT.  TYPE OF ENERGY METER.  TYPES OF ENERGY METER  TAMPERING AND SECURITY  MAIN FUNCTION  PRODUCTION OF METER  STORE DEPARTMENT  QUALITY AND CONTROL DEPAERTMENT  TESTING  PACKAGING
  • 4. How Energy Meter works ? 1.Energy meter calculate power. 2.Power is the product of voltage and current. 3.In electronic energy meter the current and voltages are first calculated by using separate transducers. 4.Electronic mater possess a microprocessor which is interfaced by a programmable peripheral device which receive its input from two CT.
  • 6. 3phase energy meter 3phase meter Test bench of 3 phase
  • 7. Unit of measurement  Most common unit of measurement is killowatt hour(kwh).  1kwh=amount of energy used by a load of 1 kw over a period of 1hr.  It is also equal to 3,600,000 joule.  Some electricity companies use the si mega- joule instead
  • 8. Types of energy meter 1.Electromechanical meters. 2.Electronic meter. 3.Communication meter.
  • 9. Electro-Mechanical meter • O • Operate by counting the revolution of the aluminum disk. • No.of revolution is proportional to energy usage. • If the time taken by disk=t, then power p=3600*kh/t
  • 10. Electronic energy meter • Fig. • Uses LCD or LED display. • Can transmit reading to remote place. • It also can record the parameters.
  • 11. Communication meters. • Remote meter reading is practicle example of telemetry. • Allow more measurement and remote provisioning. • It save cost of human meter reading reader and resulting mistake. • Ex. GSM meter , RF meter etc.
  • 12. Tampering and security • Common method of tampering on older meter is attaching magnet outside the meter. • Some combination od capacitor and inductive load also reduce or reverse the motion of disk. • Modern meter is free from tampering as it can detect and stores the last value with date and time • Some meter have sensor which can report opening of meter cover.
  • 13. Main functions 1.Energy measurement. 2.Maximum demand. 3.View data. 4.Anti-tamper. 5.Authenticated billing code.
  • 14. Production of meter 1.Store departments. 2.Quality and control department. 3.Meter testing and packing.
  • 15. Store departments • Basically it is big room that carries or store all raw material. • From big materials to small screw of Meter everything is stored here.
  • 16. Quality and control department 1 .Components and process of checking quality. a)PCB b)Capacitors(ELCO) c)Screws d)Body with terminal block
  • 17. 2. Control Flow wire test apparatus. • It is a instrument that creates high Temperature at rof by which body is tested. • Temperature for front and back body is 600c. • Temperature for terminal block is 900c. • If the body get burn that that should be rejected.
  • 18. Meter testing • Starting test. • Accuracy test • Frequency test • Voltage variation test • Repeatable test • Creep test • Harmonic test • Dial test
  • 19. Meter packaging 1.Meter cleaning. 2.Visual inspection. 3.Short jumper. 4.Scanning meter code. 5.Feed meter. 6.Covering(Meter lock) 7.Visual inspection
  • 20. 8. Final ultrasonic welding. 9. Push button fixing. 10. Function test. 11. Hologram pasting 12. Meter coding. 13. Final packing.