it give brief idea about lean manufacturing

1. A Presentation
On
“LEAN MANUFACTURING”
By
Radha Kishan Sharma
https://www.facebook.com/SharmaRadhakishan
https://twitter.com/_radhakishan

2. CONTENT
1. Introduction
2. Principal of lean manufacturing
3. Elimination of wastes
4. 5S workplace organization
5. Example
6. Advantage
7. Who Uses Lean Manufacturing?
8. conclusion

3. LEAN MANUFACTURING
 Lean manufacturing is a Japanese approach to
management.
 Performance-based process which maximizing
customer value while minimizing waste.
 Achieving manufacturing excellence through
the creation of more value with fewer
resources.

4. PRINCIPAL OF LEAN MANUFACTURING
Value
The Value
Stream
Flow
Pull
Perfection

5. ELIMINATION OF WASTES
Waiting
Motion
Over processing
Inventories and queues.
Transportation
Overproduction
Fixing defects and
mistakes.

6. 5S WORKPLACE ORGANIZATION
A series of activities for eliminating wastes that
contribute to errors, defects, and injuries.
Simplify
5S
workplace
organization
Straighten
Stabilize Scrub
Sustain

7. EXAMPLE
Problem :Tools difficult to identity and search time
high.
Present Methodology Proposed
 More Search Time
 More Travel Time
 Tools difficult to identity
 Less Visual Control
 Reduced Search Time.
 Reduced Travel Time.
 Tools easy to identity
 Better Visual Control
Methodology

8. ADVANTAGE
 It significantly improve overall productivity
 It increase market share
 It improve speed-to-market with new products
 It reduce manufacturing and engineering labor
costs & time
 It eliminate non-value-added operations and
processes
 Continuous improvement processes

9. WHO USES LEAN MANUFACTURING?
 Lean manufacturing processes are being used
predominantly in the automotive industry and also in other
industries .
 Toyota Motor Company, considered the leader in lean
manufacturing techniques, started using the techniques
during the 1950s and 1960s
 Lifescan, Inc. a subsidiary of Johnson & Johnson --
Electronic Products.

10. CONCLUSION
 Many companies have implemented lean
manufacturing techniques to create more
efficient workflows.
 Through the elimination of waste and the
creation of flow through the various processes,
companies are able to eliminate costly scrap
and rework while contributing to their bottom
line

11. THANK YOU

12. Any query?