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Vaccine Production
  technique, Growing the
microorganisms in maximum
          titre
           Made by:

           Dr. Vijayata
           In case of any query mail me-
           Dr.viz.vet@gmail.com
• Standard manufacture uses a bacterial or viral antigen, e.g.
  bacterium or virus, which may be killed or may be living but
  attenuated.
• To make a live attenuated vaccine, the disease-causing organism
  is grown under special laboratory conditions that cause it to lose
  its virulence or disease-causing properties.
• The attenuation can be obtained by heat or by passage of the virus
  in foreign host such as embryonated eggs or tissue culture cells.
• Cell cultures are required for viral vaccines since viruses can
  replicate only inside the living cells.
• For example To produce the Sabin polio vaccine, attenuation was
  only achieved with high inocula and rapid passage in primary
  monkey kidney cells.
• Inactivated vaccines are produced by killing the disease-causing
  microorganism with chemicals or heat.
Pathogen(Seed or Clinical isolate)


  Inactivation                   Culture       Attenuation   Cloning,GMO



                                     Ag         Seed(Live
                                                                Seed
                                Purification   attenuated)
VACCINE
                 Purification


 wP,                            Inactivation     Culture        Culture
 HAV
                  VACCINE


                                 VACCINE        VACCINE        VACCINE
                  Rab, Flu

                                   aP          MMR,OPV         HBV,HPV
• Vaccines are currently produced by gene techniques, i.e.
  instead of using a virus or bacterium, A single gene (usually a
  surface glycoprotein of the virus) can be expressed in a foreign
  host by Cloning. (Expression vectors are used to make large
  amounts of antigen to be used as a vaccine. Most used vectors
  for expression are Bacteria: Escherichia coli, Yeasts
  ,Baculovirus.)
• This process induces the vector to produce an antigen, which
  is then purified.
• The purified antigen, when combined with an adjuvant results
  in a safe and very effective vaccine.
• Example: Gardasil, an anti-human papilloma virus vaccine
  that is very effective in preventing cervical cancer.
• The current Hepatitis B vaccine is also this type.
SELECTING THE STRAINS FOR




                                              processing
                                               Upstream
  VACCINE PRODUCTION

        GROWING THE MICRO-
        ORGANISMS

              ISOLATION & PURIFICATION OF
              MICROORGANISM
Downstream
 processing




                INACTIVATION OF ORGANISM


                   FORMULATION OF VACCINE


                     QUALITY CONTROL AND LOT RELEASE
SELECTING THE STRAINS FOR VACCINE
               PRODUCTION
The Seed(Strain) -
  – Manufacturing begins with small amounts of a specific
     virus (seed).
  – Viruse or Bacteria used in manufacture shall be derived
     from a Seed Lot System.
• A record of the origin, passage history (including purification
   and characterisation procedures) and storage conditions
   should be maintained for each Seed Lot.
• The virus must be free of impurities, including other similar
   viruses and even variations of the same type of virus.
• The seed must be kept under "ideal" conditions, usually
   frozen, that prevent the virus from becoming either stronger
   or weaker than desired.
• Stored in small glass or plastic containers.
Selecting the seed(Strain) -

    – The choice of the the seed is depends on a number of
      factors including the efficacy of the resulting vaccine, and
      its secondary effects.
    – If possible, the bacterial strain or cell line should be
      obtained from a recognized culture collection with an
      established and documented provenance.
    – Alternatively, if the chosen vaccine strain is an “in house”
      clinical isolate, it will be necessary to compile a complete
      history of the strain, including details of its
      isolation, identification, and maintenance for product
      registration.
GROWING THE MICROORGANISMS

GROWING BACTERIA


  Methods used are :
  – BATCH CULTURE
     • the microbe is grown in a closed vessel
     • typically in a test tube or flask
  – CONTINUOUS CULTURE
     • the microbe is grown in vessel which has medium
       constantly added and spent medium constantly removed.
     • It is performed in a chemostat.
GROWING VIRUSES




   – Methods used are :
      • CELL (TISSUE) CULTURES – cultured cells grow in sheets
        that support viral replication and permit observation for
        cytopathic effect.
      • BIRD EMBRYOS – incubating egg is an ideal system;
        virus is injected through the shell.
      • LIVE ANIMAL INOCULATION – occasionally used when
        necessary
      • TRANSGENIC ANIMALS
Isolation & Purification of
         microorganism
• Product isolation is the removal of those components whose
  properties vary markedly from that of the desired product.
• Purification selectively separates and retains the desired
  product at the highest purity per its pre-determined
  specification. (Remove unwanted compounds)
• The most common method of vaccine production is based on
  an initial fermentation process followed by purification.


• CENTRIFUGATION
• FILTRATION
• CHROMATOGRAPHY
Centrifu
                   gation
• Centrifugation is a process by which solid particles are
  sedimented and separated from a liquid using centrifugal force
  as a driving force.
• Centrifugation is used to separation and purification of
  pathogenic viruse antigens and other agents used in the
  production of vaccine.
• Centrifugation is also used to remove dead cells, cell debris etc.
• Example : Influenza vaccine, rabies vaccine ,Hepatitis B vaccine,
  and Japanese encephalitis vaccine production.
Centrifugation methods used for purification are –
1. Differential Centrifugation –
2. Density gradient Centrifugation -
                          a. Rate- zonal
                           b. Isopycnic
Differential Centrifugation –
This technique is used for separation of cell organelles and involves
 different speeds and at different times.
Pellet and supernatant obtained as a result are subjected to different speeds
at different times, further the supernatant is taken and the process is
continued.
At low speeds some fractions get separated and small fragments remain in
the supernatant.


  Repeated
  centrifugation at
  progressively higher
  speeds will fractionate
  cell homogenates into
  their components.
Density gradient Centrifugation -
    Density gradient centrifugation is a technique that allows the
    separation of cells, organelles and macromolecules,
    depending on their size, shape and density.
a. Rate-zonal centrifugation -
   used to separate molecules on the basis of their size,shape and
   density.

b. Isopycnic centrifugation –
   a technique used to separate molecules on the basis of density.
   (The word "isopycnic" means "equal density".)
Chromatograp
               hy
• a group of physical separation techniques, which are
  characterized by the separation of mixtures due to
  differences in the distribution coefficient of sample
  components between two phases, one stationary and the other
  mobile phase.
Example : Modified Vaccinia Ankara virus (Small pox vaccine)

Column Chromatography:-
• Ion exchange chromatography:-
• Affinity chromatography :-
Column Chromatography:-
•   Separates molecules by their chemical and physical differences.
•   Most commonly used column chromatography are:

Ion exchange chromatography:-
               Separation on the basis of charge.

• Cell culture-derived inactivated whole virus vaccines.

Affinity chromatography :-
 Separation on the basis of specific binding sites on the protein.

• Recombinant human glycoproteins
• Cell culture-derived influenza virus particles.
Lab Scale Chromatography        Large Scale
          System           Chromatography System
Filtration
• Separation of particles from liquid by applying a pressure
    to the solution to force the solution through a filter.
• Filtration is classified in two ways.
1. Dead end filtration 2. Tangential filtration
 1. DEAD END FILTRATION :-
• all the flows are directed through the membrane with material
    building up on the surface of filter. (Flow perpendicular to
    membrane surface )
• As these particles build up, flow through the filter is quickly
    reduced and finally it ceases completely. (Causes build up of
    filter cake on membrane )
2. TANGENTIAL FLOW FILTRATION (CROSS FLOW TECHNOLOGY) :-

During CFF, culture fluid is re-circulated in tangential flow, parallel to the
filter membrane.
 Build-up of viral particles on the membrane is minimised by the
recirculation of fluid over the surface, which also facilitates the
concentration of particles present in the retained fluid.
Mainly used in purifying inactivated Arboviral antigen.
Ultrafiltration:-
• A technique for separating dissolved molecules in solution on the
   basis of size rating the particles will be retained at the surface of the
   membrane.
• During this process the desired
  proteins and their allied products
  are separated by their molecular
  weight, and the volume is reduced
  thereby increasing the purity
  considerably compared to the
   starting volume.
A General flow diagram of a purification train in the
   vaccine production process (Paul K Ng. et. al)
Inactivation of microorganism
KILLED/INACTIVATED VACCINE:

VIRUS INACTIVATION:
  Viruses can be lipid-coated(enveloped) or non-enveloped.
  Virus inactivation involves dismantling a virus’s ability to
  infect cells without actually eliminating the virus.
  Virus inactivation works by one of the following two
  mechanisms:
        - By attacking the viral envelope or capsid and destroying
               its ability to infect or interact with cells.
        - By disrupting the viral DNA or RNA and preventing
                                replication.
• Solvent/detergent (S/D) inactivation
• Pasteurization
• Acidic pH inactivation(Low pH Treatment)
• Ultraviolet (UV) inactivation
Solvent/detergent (S/D) inactivation -
• Effective with lipid-coated viruses.
• The detergents used in this method, Disrupts the interactions
  between molecules in the lipid coat , rendering the coat
  dysfunctional and impeding replication
• Most enveloped viruses cannot live without their lipid coating,
  so they die when exposed to these detergents.
• Other viruses may still live, but they are unable to reproduce,
  rendering them non-infective.
• The detergent typically used is Triton-X 100.

Pasteurization -
• Effective for both non-lipid and lipid-coated viruses.
• Because pasteurization involves increasing the temperature of
  solution to a value that will sufficiently denature the virus, it
  does not matter whether the virus has an envelope or not
  because the envelope alone cannot protect the virus from such
  high temperatures.(at 60 C for 10 hours )
Acidic pH inactivation (Low pH Treatment) –
• Most effective with lipid-coated viruses
• Acidic conditions deactivate virus.
• Incubation typically occurs at a pH of 4 and lasts
anywhere between 6 hours and 21 days.

 Ultraviolet (UV) inactivation -
• UV rays can be used to inactivate viruses since virus particles
   are small and the UV rays can reach the genetic material,
   inducing the dimerisation of nucleic acids.
• Once the DNA dimerised, the virus particles cannot replicate
   their genetic material.
Inactivation by Extraction



• Nucleic acid —
  nucleic acid is obtained from collected and lysed cells.
  The nucleic acid is purified by solvent extraction and
  chromatographic techniques and formulated for the final
  vaccine product.
  Nucleic acid vaccines can be regions of RNA or DNA that
  code for disease associated proteins.
• Inclusion bodies —
   Bacterial cells often are used to produce proteins that can
  function as vaccines.
Bacteria produce proteins intracellularly and store the produced
  proteins in internal structures called inclusion bodies.
Following bacterial cell collection and lysis, the inclusion bodies
  are collected and disrupted.
This often involves a series of steps involving protein
  denaturation followed by protein renaturation or folding.
Filtration is employed to achieve clarification of the protein
  solution during this process.
Membrane extraction —
vaccine products can be portions of bacterial or mammalian
  cell membrane structures. These membrane structures are
  typically protein, but, can be lipid or carbohydrate molecules.
  The membrane components are usually associated with a
  disease state. The vaccine product is formulated from the
  extracted and purified membrane structure.
Capsule extraction —
Some bacteria grow and secrete a complex carbohydrate
  material forming an external capsule. This capsular material
  can be isolated and purified to formulate a vaccine.
The capsule extraction process usually requires multiple steps of
  solvent extraction, followed by chromatographic separation
  or other standard purification techniques.
LIVE WHOLE VACCINES:
Several methods have been used to attenuate viruses for vaccine
  production.
   a) Use of a related microorganism from another animal
   b) Administration of pathogenic or partially attenuated
        microorganism by an unnatural route
   c) Passage of the microorganism in an "unnatural host"
        or host cell
   d) Development of temperature sensitive mutants
a) Use of a related virus from another animal -
    the earliest example was the use of cowpox to prevent
    smallpox.



b) Administration of pathogenic or partially attenuated
   virus by an unnatural route -
    the virulence of the virus is often reduced when
   administered by an unnatural route.
    This principle is used in the immunization of military
   recruits against adult respiratory distress syndrome using
   enterically coated live adenovirus type 4, 7 and (21).
c) Passage of the virus in an "unnatural host" or host cell -
  the major vaccines used in man and animals have all been derived this
  way.
  After repeated passages, the virus is administered to the natural host.
  The initial passages are made in healthy animals or in primary cell
  cultures.
  There are several examples of this approach:
          - the 17D strain of yellow fever was developed by passage in
                        mice and then in chick embryos.
    - Polioviruses were passaged in monkey kidney cells and measles in
                           chick embryo fibroblasts.
  Human diploid cells are now widely used such as the
                  WI-38 and MRC-5.
d) Development of temperature sensitive mutants -
  Some strains are attenuated by sudden change in temperature.
    This method may be used in conjunction with the above method.
Formulation of vaccine

Other than microorganism or its part a vaccine contain the
  following substance:-

Suspending fluids - The liquid which contains the chemicals
  used during production which kill or weaken the organism for
  use in vaccines.
  - Sterile water, saline or fluids containing protein,
  - Egg proteins are found in influenza and yellow fever
  vaccines, which are prepared using chicken eggs
  - Yeast Proteins, Hepatitis B vaccines are made by
  transfecting cells of Saccharomyces cerevisiae (baker’s yeast)
  with the gene that encodes hepatitis B surface antigen, and
  residual quantities of yeast proteins are contained in the final
  product.
Preservatives and stabilizers (the vaccine remain unchanged)
   - Albumin, Phenols, Glycine
   - Monosodium glutamate (MSG) and 2-phenoxy-ethanol which
   are used as stabilizers in a few vaccines to help the vaccine remain
   unchanged when the vaccine is exposed to heat, light, acidity, or
   humidity.
  - Antibiotics , which are added to some vaccines to prevent the
   growth of bacteria during production and storage of the vaccine.
   Antibiotics that are used during vaccine manufacture include
   neomycin, streptomycin, polymyxin B, chlortetracyline, and
   amphotericin B.
  - Thimerosal is a mercury-containing preservative that is added to
   vials of vaccine that contain more than one dose to prevent
   contamination and growth of potentially harmful bacteria. Eg.
   diphtheria-tetanus-acellular pertussis (DTaP), hepatitis
   B, and Haemophilus influenza type B (Hib).
Inactivating Agents-
- Formaldehyde is used to inactivate bacterial products for toxoid
  vaccines, (these are vaccines that use an inactive bacterial toxin
  to produce immunity.)
• It is also used to kill unwanted viruses and bacteria that might
  contaminate the vaccine during production.
• Most formaldehyde is removed from the vaccine before it is
  packaged.
• It is used to inactivate influenza virus, poliovirus, and
  diphtheria and tetanus toxins.
- β-propiolactone, which is used to inactivate rabies virus

-   Glutaraldehyde, which is used to inactivate toxins contained in
    acellular pertussis vaccines.
Adjuvants enhance vaccine immunogenicity

Adjuvants or enhancers –

  - aluminum gels or salts (Alum)
Alum is used in several licensed vaccines including:
• diphtheria-pertussis-tetanus
• diphtheria-tetanus(DT)
• DT combined with Hepatitis B (HBV)
• Haemophilus influenza B
• Inactivated polio virus
• Hepatitis A (HAV)
• Streptoccucus pneumonia vaccine
• Meningococccal vaccine
• Human papilloma virus (HPV)
QUALITY CONTROL AND LOT RELEASE
Quality control
• INCREASE IN VIRULENCE TESTS -
  With live vaccines, there is concern that the organism might be
  shed from the host and transmitted to contact animals, causing
  disease if it retains residual virulence or reverts to virulence.
  All live vaccines should be tested for virulence by means of
  passage studies.

• ASSESSING RISK TO THE ENVIRONMENT -
  The ability of each live vaccine to shed, to spread to contact
  target and non-target animals, and to persist in the environment
  must be evaluated to provide information for assessing the risk
  of the vaccine to the environment, taking into account human
  health.
• INTERFERENCE TESTS -
  For products with two or more antigenic components, tests
  must confirm that there is no interference between individual
  components, that is, one component causing a decrease in the
  protective immunological response to another component.
• CONSISTENCY OF PRODUCTION -
  Prior to marketing approval of any new product, each
  establishment should produce in its facilities three consecutive
  production batches/serials of completed product to evaluate the
  consistency of production.
• STABILITY TESTS -
  Stability studies (based on an acceptable potency test) are
  required to establish the validity of the expiry date that appears
  on the product package.
Lot release

BATCH/SERIAL RELEASE FOR DISTRIBUTION :

• Prior to release, the manufacturer must test each batch/serial for
  purity, safety, and potency.

1. Batch/serial purity test –
• Purity is determined by testing for a variety of contaminants.
• Tests to detect contaminants are performed on: master seeds, primary
   cells, MCSs(Master cell stock), ingredients of animal origin if not
   subjected to sterilisation (e.g. fetal bovine serum, bovine albumin, or
   trypsin), and each batch of final product prior to release.
2. Batch/serial safety test -
• Batches are considered satisfactory if local and systemic
   reactions to vaccination with the batch to be released are in line
   with those described in the registration dossier and product
   literature.

3. Batch/serial potency test -
• Batch/serial potency tests, required for each batch prior to
   release, are designed to correlate with the host animal
   vaccination–challenge efficacy studies.
• OTHER TESTS :-

• Depending on the form of vaccine being produced, certain tests may
  be indicated.
• These tests may concern:
   – The level of moisture contained in desiccated products,
   – The level of residual inactivate in killed products,
   – The complete inactivation of killed products,
   – pH,
   – The level of preservatives and permitted antibiotics,
   – Physical stability of adjuvant,
   – Retention of vacuum in desiccated products,
   – A general physical examination of the final vaccine. .
• SAMPLING
  Samples should be selected from each batch/serial of product.
  The selector should pick representative sample.
• LABELLING
  Standards for labelling products will vary from country to
  country.
• FIELD TESTS (SAFETY AND EFFICACY)
• PERFORMANCE MONITORING
How to produce
        Vaccine?                                                                        centrifugation

                                      virus
               cell               (production
                                     seed)

                                                                                    filtering


Cell culture            Inoculation                 Harvest             Bulk       Purification




                                                                                              
                                                                                Add

                                                                             Bulking agent

                                                                            Adjuvant       Stabilizer
                                                                     
                                                                                  Preservative

  Packaging           Labeling        Inspection              Filling           Formulation


                                                                                                   45
Vaccine
Vaccine
                                 virus
virus
                                 multiplied



                               Virus is spun to
                               separate it from
                               the egg white




                                  After incubation the egg
   The vaccine virus is
                                  white contains millions of
  injected into a 9 to 12
                                  vaccine viruses which are
  day old fertilized egg and
                                  harvested and then
  incubated for 2 to 3
                                  separated from the egg
  days.(during this time the
                                  white.
  virus multiplies)
RECOMBINANT VACCINES:
• The vaccines are produced using recombinant DNA
  technology or genetic engineering.
• Recombinant vaccines are those in which genes for desired
  antigens of a microbe are inserted into a vector.
Different strategies are:
• Using the engineered vector (e.g., Vaccinia virus) that is
  expressing desired antigen as a vaccine
• Introduction of a mutation by deleting a portion of DNA
  such that they are unlikely to revert can create an attenuated
  live vaccine.
Live attenuated vaccines can also be produced by reassortment
  of genomes of virulent and avirulent strains.
Genetic approaches to                                                                      Unique antigen
vaccine development:

One or more genes
encoding pathogen-
specific antigens are                                               Isolated gene coding for
isolated and                                                        significant antigen
-recombined with a         Nonpathogenic
harmless or disabled       bacterial plasmid
                           DNA
vector for delivery by
injection,
- or incorporated into
food plants for
ingestion,
-or modified for
injection as naked                             Vector Recombinent
                                               vaccine
DNA.
-subunit antigens can be
produced by genetic
engineering.
Edible vaccine:
Genes coding for significant antigens are introduced into
  plants, such that the fruits produced bear foreign antigens.
This is edible vaccine and is still in experimental stage.
• Transgenic tobacco is successfully engineered for the
  production of edible vaccines against Hepatitis B antigen
  using‘s' gene of HBV (Hepatitis B Virus). The optimum
  level of recombinant protein was obtained in leaves and seeds.
• Potato is one of the best sources for vaccine production but
  the raw potatoes are not palatable and cooking destroys protein
  antigens. Vaccine for cholera is successfully developed in
  potato.
• Banana is the ideal plant for oral vaccine production due to its
  excellent digestibility, palatability and availability throughout
  the year. Vaccine for hepatitis B is successfully made in
  banana.
Different expression
systems used to express
hepatitis B
surface antigen (HBsAg):
 (A) banana fruits,
(B) tobacco plants,
 (C)soybean callus,
(D) potato hairy roots,
(E) potato microtubers,
(F)tomato fruits.
Growing the
microorganisms in maximum
          titre
Growing the microorganism in maximum are mainly classified in
  two category :


  GROWING BACTERIA :
  Bacteria are grown in bioreactors e.g.Haemophilus
  influenzae type b.

   - BATCH CULTURE
  - CONTINUOUS CULTURE

  GROWING VIRUSES :

  - CELL (TISSUE) CULTURES
  - BIRD EMBRYOS
  - LIVE ANIMAL INOCULATION
  - TRANSGENIC ANIMALS
Batch culture
•Culture incubated in a                                           Air in
 closed vessel with a single
                                                                      Air filter
 batch of medium.                                       Air out      Syringe for adding
•The fermenter shown here is                     Air filter          buffer, nutrients
                                                                     etc.
 set up for a batch culture.


                                                                                   Syringe for
                                                                                   withdrawing
                                                                                   samples




                               Sparger to increase                             Culture
                               efficiency of aeration                          medium
• Batch processing is a way of providing the best conditions for
  a micro-organism.
• All the raw materials are put in the fermenter at the start and
  then the micro-organism is added.
• The system is then left for a long time – possibly a week –
  until all the raw materials have been used up and there is loads
  of the product.
• The fermenter is then emptied and other processes are used to
  separate the product from the micro-organism.
• The fermenter is then cleaned out and the whole process
  begins again.
Continuous culture

• Growth in an open system
   – continual provision of nutrients
   – continual removal of wastes
• Continuous culture aims to keep a culture growing
  indefinitely. This can be done if:
   • fresh nutrients are continually supplied
   • Accumulated cells and waste products are removed at the
     same rate
   • Conditions such as temperature and pH are kept at their
     optimum values.
Here the raw materials are
  trickled in at the top of a
  column in which there are
  immobilised micro-organisms .
• The product flows out the
  bottom in a pure state.
• It does not need to be
  separated from the catalyst.
• However this process can only
  be used for reactions that are
  fast – possibly taking 10
  minutes.
• A culture vessel designed for
  continuous culture is called a
  chemostat.
Growing the microorganism in maximum are mainly classified in
  two category :

  GROWING BACTERIA :

   - BATCH CULTURE
  - CONTINUOUS CULTURE



   GROWING VIRUSES : Viruses are grown either on
       primary cells e.g.for influenza, or on continuous
       cell lines,e.g. for hepatitis A.
   - CELL (TISSUE) CULTURES
   - BIRD EMBRYOS
   - LIVE ANIMAL INOCULATION
   - TRANSGENIC ANIMALS
Cell culture

• Cell culture is the complex process by which cells are grown
  under controlled conditions, generally outside of their natural
  environment.
• Cell cultures are separated into 3 types:-
• Primary cell cultures, diploid cell strains or immortalized
  (continuous) cell lines.

 Primary cell cultures -
  Cells that are cultured directly from animal or human tissues
  and can be subcultured only once or twice e.g. primary monkey
  or baboon kidney cell
• Commonly used cells double within 24 to 48 hours in appropriate
    media.
   Diploid cell strains(Secondary) -
    are derived from human fetal tissue and can be subcultured 20 to 50
    times e.g. human diploid fibroblasts such as MRC-5
   Immortalized (continuous) cell lines –
• a single cell type that can propagated indefinitely in culture.
• They are derived from tumors or by treating primary cell cultures or
  diploid strain cell with a mutagenic chemical or tumor virus. e.g.
  Vero, Hep2
   Suspension cultures -
• In contrast to cells that grow in plastic dishes to form a
  monolayer, other cells are non-adherent and can be maintained as
  suspension cultures.
• These cells are maintained by continuous stirring with a magnet and
  can be grown in large numbers in a relatively small volume. ( a culture
  in which cells multiply while suspended in a suitable medium.)
Animal viruses may be grown in Continuous cell culture.

       Cell lines may be maintained indefinitely.




                                                    Figure 13.8
Embryonated Eggs

• Many viruses can be propagated in embryonated chicken eggs
  but the method is now only used for Influenza viruses.
• At 5 to 14 days after fertilization, a hole is drilled in the
  shell and virus injected into the site appropriate for its
  replication (yolk sac, chorioallantoic membrane, amniotic
  cavity, allantoic cavity).
Herpes simplex
                                                                virus
                                                                Pox virus
                                                                Rous sarcoma virus


                                                               Influenza virus
                                                               Mumps virus


                                                             Influenza virus
                                                             Mumps virus
                                                             New castle disease
                                                             virus
                                                             Avian adenovirus



                                                     Herpes simplex virus

                GROWTH OF VIRUSES IN EMBRYONATED EGG –
An embryonated chicken egg showing the different compartments in which viruses
  may grow. The different routes by which viruses are inoculated into eggs are
                                   indicated.
Live Animal inoculation


• Experimental animal are obligatory for studying virus
  pathogenesis, which is the processes by which viruses can
  cause disease.
• Mice are the most widely used experimental animal.
Transgenic Animals

• In recent years, a new technology involving insertion of the
  DNA of the whole or part of the virus genome, resulting in
  expression in somatic cells of virus mRNA and proteins has
  been developed.
• A modification of this technique allows the targeting of these
  genes to specific cells, e.g. hepatocytes, neurons, etc. by using
  cell-specific promoters in the transgene construction.
• The best example is the creation of transgenic mice
  expressing Hepatitis B virus.
Reference
• EUROPEAN PHARMACOPOEIA 5.0
• Filtration Technique in Vaccine Manufacturing (S.Jagan Nathan
  ,K.C.Shivanandappa B.Sundran ,K.N.Venkataramana ,K.R.Mani)
• CUNO Application Brief:Filtration Processes Applied in Vaccine Production
• Vaccine Development & the BWC Kai Ilchmann, James Revill, Caitríona
  McLeish & Paul Nightingale
• http://www.madehow.com/Volume2/Vaccine.html#b#ixzz1lCUB5CWt
• Sridhar Rao P.N (www.microrao.com)
• Books
• Dulbecco, Renato and Harold S. Ginsberg. Virology. 2nd edition. J.B.
  Lippincott Company, 1988.
• Plotkin, Stanley A. and Edward A. Mortimer, Jr., eds. Vaccines. W.B.
  Saunders Company, 1988.
• OIE Terrestrial Manual 2008
Thank
 you

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Vaccine production techniques

  • 1. Vaccine Production technique, Growing the microorganisms in maximum titre Made by: Dr. Vijayata In case of any query mail me- Dr.viz.vet@gmail.com
  • 2.
  • 3. • Standard manufacture uses a bacterial or viral antigen, e.g. bacterium or virus, which may be killed or may be living but attenuated. • To make a live attenuated vaccine, the disease-causing organism is grown under special laboratory conditions that cause it to lose its virulence or disease-causing properties. • The attenuation can be obtained by heat or by passage of the virus in foreign host such as embryonated eggs or tissue culture cells. • Cell cultures are required for viral vaccines since viruses can replicate only inside the living cells. • For example To produce the Sabin polio vaccine, attenuation was only achieved with high inocula and rapid passage in primary monkey kidney cells. • Inactivated vaccines are produced by killing the disease-causing microorganism with chemicals or heat.
  • 4. Pathogen(Seed or Clinical isolate) Inactivation Culture Attenuation Cloning,GMO Ag Seed(Live Seed Purification attenuated) VACCINE Purification wP, Inactivation Culture Culture HAV VACCINE VACCINE VACCINE VACCINE Rab, Flu aP MMR,OPV HBV,HPV
  • 5. • Vaccines are currently produced by gene techniques, i.e. instead of using a virus or bacterium, A single gene (usually a surface glycoprotein of the virus) can be expressed in a foreign host by Cloning. (Expression vectors are used to make large amounts of antigen to be used as a vaccine. Most used vectors for expression are Bacteria: Escherichia coli, Yeasts ,Baculovirus.) • This process induces the vector to produce an antigen, which is then purified. • The purified antigen, when combined with an adjuvant results in a safe and very effective vaccine. • Example: Gardasil, an anti-human papilloma virus vaccine that is very effective in preventing cervical cancer. • The current Hepatitis B vaccine is also this type.
  • 6.
  • 7. SELECTING THE STRAINS FOR processing Upstream VACCINE PRODUCTION GROWING THE MICRO- ORGANISMS ISOLATION & PURIFICATION OF MICROORGANISM Downstream processing INACTIVATION OF ORGANISM FORMULATION OF VACCINE QUALITY CONTROL AND LOT RELEASE
  • 8. SELECTING THE STRAINS FOR VACCINE PRODUCTION The Seed(Strain) - – Manufacturing begins with small amounts of a specific virus (seed). – Viruse or Bacteria used in manufacture shall be derived from a Seed Lot System. • A record of the origin, passage history (including purification and characterisation procedures) and storage conditions should be maintained for each Seed Lot. • The virus must be free of impurities, including other similar viruses and even variations of the same type of virus. • The seed must be kept under "ideal" conditions, usually frozen, that prevent the virus from becoming either stronger or weaker than desired. • Stored in small glass or plastic containers.
  • 9. Selecting the seed(Strain) - – The choice of the the seed is depends on a number of factors including the efficacy of the resulting vaccine, and its secondary effects. – If possible, the bacterial strain or cell line should be obtained from a recognized culture collection with an established and documented provenance. – Alternatively, if the chosen vaccine strain is an “in house” clinical isolate, it will be necessary to compile a complete history of the strain, including details of its isolation, identification, and maintenance for product registration.
  • 10. GROWING THE MICROORGANISMS GROWING BACTERIA Methods used are : – BATCH CULTURE • the microbe is grown in a closed vessel • typically in a test tube or flask – CONTINUOUS CULTURE • the microbe is grown in vessel which has medium constantly added and spent medium constantly removed. • It is performed in a chemostat.
  • 11. GROWING VIRUSES – Methods used are : • CELL (TISSUE) CULTURES – cultured cells grow in sheets that support viral replication and permit observation for cytopathic effect. • BIRD EMBRYOS – incubating egg is an ideal system; virus is injected through the shell. • LIVE ANIMAL INOCULATION – occasionally used when necessary • TRANSGENIC ANIMALS
  • 12. Isolation & Purification of microorganism • Product isolation is the removal of those components whose properties vary markedly from that of the desired product. • Purification selectively separates and retains the desired product at the highest purity per its pre-determined specification. (Remove unwanted compounds) • The most common method of vaccine production is based on an initial fermentation process followed by purification. • CENTRIFUGATION • FILTRATION • CHROMATOGRAPHY
  • 13. Centrifu gation • Centrifugation is a process by which solid particles are sedimented and separated from a liquid using centrifugal force as a driving force. • Centrifugation is used to separation and purification of pathogenic viruse antigens and other agents used in the production of vaccine. • Centrifugation is also used to remove dead cells, cell debris etc. • Example : Influenza vaccine, rabies vaccine ,Hepatitis B vaccine, and Japanese encephalitis vaccine production. Centrifugation methods used for purification are – 1. Differential Centrifugation – 2. Density gradient Centrifugation - a. Rate- zonal b. Isopycnic
  • 14. Differential Centrifugation – This technique is used for separation of cell organelles and involves different speeds and at different times. Pellet and supernatant obtained as a result are subjected to different speeds at different times, further the supernatant is taken and the process is continued. At low speeds some fractions get separated and small fragments remain in the supernatant. Repeated centrifugation at progressively higher speeds will fractionate cell homogenates into their components.
  • 15. Density gradient Centrifugation - Density gradient centrifugation is a technique that allows the separation of cells, organelles and macromolecules, depending on their size, shape and density. a. Rate-zonal centrifugation - used to separate molecules on the basis of their size,shape and density. b. Isopycnic centrifugation – a technique used to separate molecules on the basis of density. (The word "isopycnic" means "equal density".)
  • 16. Chromatograp hy • a group of physical separation techniques, which are characterized by the separation of mixtures due to differences in the distribution coefficient of sample components between two phases, one stationary and the other mobile phase. Example : Modified Vaccinia Ankara virus (Small pox vaccine) Column Chromatography:- • Ion exchange chromatography:- • Affinity chromatography :-
  • 17. Column Chromatography:- • Separates molecules by their chemical and physical differences. • Most commonly used column chromatography are: Ion exchange chromatography:- Separation on the basis of charge. • Cell culture-derived inactivated whole virus vaccines. Affinity chromatography :- Separation on the basis of specific binding sites on the protein. • Recombinant human glycoproteins • Cell culture-derived influenza virus particles.
  • 18. Lab Scale Chromatography Large Scale System Chromatography System
  • 19. Filtration • Separation of particles from liquid by applying a pressure to the solution to force the solution through a filter. • Filtration is classified in two ways. 1. Dead end filtration 2. Tangential filtration 1. DEAD END FILTRATION :- • all the flows are directed through the membrane with material building up on the surface of filter. (Flow perpendicular to membrane surface ) • As these particles build up, flow through the filter is quickly reduced and finally it ceases completely. (Causes build up of filter cake on membrane )
  • 20. 2. TANGENTIAL FLOW FILTRATION (CROSS FLOW TECHNOLOGY) :- During CFF, culture fluid is re-circulated in tangential flow, parallel to the filter membrane. Build-up of viral particles on the membrane is minimised by the recirculation of fluid over the surface, which also facilitates the concentration of particles present in the retained fluid. Mainly used in purifying inactivated Arboviral antigen.
  • 21. Ultrafiltration:- • A technique for separating dissolved molecules in solution on the basis of size rating the particles will be retained at the surface of the membrane. • During this process the desired proteins and their allied products are separated by their molecular weight, and the volume is reduced thereby increasing the purity considerably compared to the starting volume.
  • 22. A General flow diagram of a purification train in the vaccine production process (Paul K Ng. et. al)
  • 24. KILLED/INACTIVATED VACCINE: VIRUS INACTIVATION: Viruses can be lipid-coated(enveloped) or non-enveloped. Virus inactivation involves dismantling a virus’s ability to infect cells without actually eliminating the virus. Virus inactivation works by one of the following two mechanisms: - By attacking the viral envelope or capsid and destroying its ability to infect or interact with cells. - By disrupting the viral DNA or RNA and preventing replication. • Solvent/detergent (S/D) inactivation • Pasteurization • Acidic pH inactivation(Low pH Treatment) • Ultraviolet (UV) inactivation
  • 25. Solvent/detergent (S/D) inactivation - • Effective with lipid-coated viruses. • The detergents used in this method, Disrupts the interactions between molecules in the lipid coat , rendering the coat dysfunctional and impeding replication • Most enveloped viruses cannot live without their lipid coating, so they die when exposed to these detergents. • Other viruses may still live, but they are unable to reproduce, rendering them non-infective. • The detergent typically used is Triton-X 100. Pasteurization - • Effective for both non-lipid and lipid-coated viruses. • Because pasteurization involves increasing the temperature of solution to a value that will sufficiently denature the virus, it does not matter whether the virus has an envelope or not because the envelope alone cannot protect the virus from such high temperatures.(at 60 C for 10 hours )
  • 26. Acidic pH inactivation (Low pH Treatment) – • Most effective with lipid-coated viruses • Acidic conditions deactivate virus. • Incubation typically occurs at a pH of 4 and lasts anywhere between 6 hours and 21 days. Ultraviolet (UV) inactivation - • UV rays can be used to inactivate viruses since virus particles are small and the UV rays can reach the genetic material, inducing the dimerisation of nucleic acids. • Once the DNA dimerised, the virus particles cannot replicate their genetic material.
  • 27. Inactivation by Extraction • Nucleic acid — nucleic acid is obtained from collected and lysed cells. The nucleic acid is purified by solvent extraction and chromatographic techniques and formulated for the final vaccine product. Nucleic acid vaccines can be regions of RNA or DNA that code for disease associated proteins.
  • 28. • Inclusion bodies — Bacterial cells often are used to produce proteins that can function as vaccines. Bacteria produce proteins intracellularly and store the produced proteins in internal structures called inclusion bodies. Following bacterial cell collection and lysis, the inclusion bodies are collected and disrupted. This often involves a series of steps involving protein denaturation followed by protein renaturation or folding. Filtration is employed to achieve clarification of the protein solution during this process.
  • 29. Membrane extraction — vaccine products can be portions of bacterial or mammalian cell membrane structures. These membrane structures are typically protein, but, can be lipid or carbohydrate molecules. The membrane components are usually associated with a disease state. The vaccine product is formulated from the extracted and purified membrane structure. Capsule extraction — Some bacteria grow and secrete a complex carbohydrate material forming an external capsule. This capsular material can be isolated and purified to formulate a vaccine. The capsule extraction process usually requires multiple steps of solvent extraction, followed by chromatographic separation or other standard purification techniques.
  • 30. LIVE WHOLE VACCINES: Several methods have been used to attenuate viruses for vaccine production. a) Use of a related microorganism from another animal b) Administration of pathogenic or partially attenuated microorganism by an unnatural route c) Passage of the microorganism in an "unnatural host" or host cell d) Development of temperature sensitive mutants
  • 31. a) Use of a related virus from another animal - the earliest example was the use of cowpox to prevent smallpox. b) Administration of pathogenic or partially attenuated virus by an unnatural route - the virulence of the virus is often reduced when administered by an unnatural route. This principle is used in the immunization of military recruits against adult respiratory distress syndrome using enterically coated live adenovirus type 4, 7 and (21).
  • 32. c) Passage of the virus in an "unnatural host" or host cell - the major vaccines used in man and animals have all been derived this way. After repeated passages, the virus is administered to the natural host. The initial passages are made in healthy animals or in primary cell cultures. There are several examples of this approach: - the 17D strain of yellow fever was developed by passage in mice and then in chick embryos. - Polioviruses were passaged in monkey kidney cells and measles in chick embryo fibroblasts. Human diploid cells are now widely used such as the WI-38 and MRC-5. d) Development of temperature sensitive mutants - Some strains are attenuated by sudden change in temperature. This method may be used in conjunction with the above method.
  • 33. Formulation of vaccine Other than microorganism or its part a vaccine contain the following substance:- Suspending fluids - The liquid which contains the chemicals used during production which kill or weaken the organism for use in vaccines. - Sterile water, saline or fluids containing protein, - Egg proteins are found in influenza and yellow fever vaccines, which are prepared using chicken eggs - Yeast Proteins, Hepatitis B vaccines are made by transfecting cells of Saccharomyces cerevisiae (baker’s yeast) with the gene that encodes hepatitis B surface antigen, and residual quantities of yeast proteins are contained in the final product.
  • 34. Preservatives and stabilizers (the vaccine remain unchanged) - Albumin, Phenols, Glycine - Monosodium glutamate (MSG) and 2-phenoxy-ethanol which are used as stabilizers in a few vaccines to help the vaccine remain unchanged when the vaccine is exposed to heat, light, acidity, or humidity. - Antibiotics , which are added to some vaccines to prevent the growth of bacteria during production and storage of the vaccine. Antibiotics that are used during vaccine manufacture include neomycin, streptomycin, polymyxin B, chlortetracyline, and amphotericin B. - Thimerosal is a mercury-containing preservative that is added to vials of vaccine that contain more than one dose to prevent contamination and growth of potentially harmful bacteria. Eg. diphtheria-tetanus-acellular pertussis (DTaP), hepatitis B, and Haemophilus influenza type B (Hib).
  • 35. Inactivating Agents- - Formaldehyde is used to inactivate bacterial products for toxoid vaccines, (these are vaccines that use an inactive bacterial toxin to produce immunity.) • It is also used to kill unwanted viruses and bacteria that might contaminate the vaccine during production. • Most formaldehyde is removed from the vaccine before it is packaged. • It is used to inactivate influenza virus, poliovirus, and diphtheria and tetanus toxins. - β-propiolactone, which is used to inactivate rabies virus - Glutaraldehyde, which is used to inactivate toxins contained in acellular pertussis vaccines.
  • 36. Adjuvants enhance vaccine immunogenicity Adjuvants or enhancers – - aluminum gels or salts (Alum) Alum is used in several licensed vaccines including: • diphtheria-pertussis-tetanus • diphtheria-tetanus(DT) • DT combined with Hepatitis B (HBV) • Haemophilus influenza B • Inactivated polio virus • Hepatitis A (HAV) • Streptoccucus pneumonia vaccine • Meningococccal vaccine • Human papilloma virus (HPV)
  • 37. QUALITY CONTROL AND LOT RELEASE
  • 39. • INCREASE IN VIRULENCE TESTS - With live vaccines, there is concern that the organism might be shed from the host and transmitted to contact animals, causing disease if it retains residual virulence or reverts to virulence. All live vaccines should be tested for virulence by means of passage studies. • ASSESSING RISK TO THE ENVIRONMENT - The ability of each live vaccine to shed, to spread to contact target and non-target animals, and to persist in the environment must be evaluated to provide information for assessing the risk of the vaccine to the environment, taking into account human health.
  • 40. • INTERFERENCE TESTS - For products with two or more antigenic components, tests must confirm that there is no interference between individual components, that is, one component causing a decrease in the protective immunological response to another component. • CONSISTENCY OF PRODUCTION - Prior to marketing approval of any new product, each establishment should produce in its facilities three consecutive production batches/serials of completed product to evaluate the consistency of production. • STABILITY TESTS - Stability studies (based on an acceptable potency test) are required to establish the validity of the expiry date that appears on the product package.
  • 41. Lot release BATCH/SERIAL RELEASE FOR DISTRIBUTION : • Prior to release, the manufacturer must test each batch/serial for purity, safety, and potency. 1. Batch/serial purity test – • Purity is determined by testing for a variety of contaminants. • Tests to detect contaminants are performed on: master seeds, primary cells, MCSs(Master cell stock), ingredients of animal origin if not subjected to sterilisation (e.g. fetal bovine serum, bovine albumin, or trypsin), and each batch of final product prior to release.
  • 42. 2. Batch/serial safety test - • Batches are considered satisfactory if local and systemic reactions to vaccination with the batch to be released are in line with those described in the registration dossier and product literature. 3. Batch/serial potency test - • Batch/serial potency tests, required for each batch prior to release, are designed to correlate with the host animal vaccination–challenge efficacy studies.
  • 43. • OTHER TESTS :- • Depending on the form of vaccine being produced, certain tests may be indicated. • These tests may concern: – The level of moisture contained in desiccated products, – The level of residual inactivate in killed products, – The complete inactivation of killed products, – pH, – The level of preservatives and permitted antibiotics, – Physical stability of adjuvant, – Retention of vacuum in desiccated products, – A general physical examination of the final vaccine. .
  • 44. • SAMPLING Samples should be selected from each batch/serial of product. The selector should pick representative sample. • LABELLING Standards for labelling products will vary from country to country. • FIELD TESTS (SAFETY AND EFFICACY) • PERFORMANCE MONITORING
  • 45. How to produce Vaccine? centrifugation virus cell (production seed)    filtering Cell culture Inoculation Harvest Bulk Purification  Add Bulking agent Adjuvant Stabilizer     Preservative Packaging Labeling Inspection Filling Formulation 45
  • 46.
  • 47. Vaccine Vaccine virus virus multiplied Virus is spun to separate it from the egg white After incubation the egg The vaccine virus is white contains millions of injected into a 9 to 12 vaccine viruses which are day old fertilized egg and harvested and then incubated for 2 to 3 separated from the egg days.(during this time the white. virus multiplies)
  • 48. RECOMBINANT VACCINES: • The vaccines are produced using recombinant DNA technology or genetic engineering. • Recombinant vaccines are those in which genes for desired antigens of a microbe are inserted into a vector. Different strategies are: • Using the engineered vector (e.g., Vaccinia virus) that is expressing desired antigen as a vaccine • Introduction of a mutation by deleting a portion of DNA such that they are unlikely to revert can create an attenuated live vaccine. Live attenuated vaccines can also be produced by reassortment of genomes of virulent and avirulent strains.
  • 49. Genetic approaches to Unique antigen vaccine development: One or more genes encoding pathogen- specific antigens are Isolated gene coding for isolated and significant antigen -recombined with a Nonpathogenic harmless or disabled bacterial plasmid DNA vector for delivery by injection, - or incorporated into food plants for ingestion, -or modified for injection as naked Vector Recombinent vaccine DNA. -subunit antigens can be produced by genetic engineering.
  • 50. Edible vaccine: Genes coding for significant antigens are introduced into plants, such that the fruits produced bear foreign antigens. This is edible vaccine and is still in experimental stage. • Transgenic tobacco is successfully engineered for the production of edible vaccines against Hepatitis B antigen using‘s' gene of HBV (Hepatitis B Virus). The optimum level of recombinant protein was obtained in leaves and seeds. • Potato is one of the best sources for vaccine production but the raw potatoes are not palatable and cooking destroys protein antigens. Vaccine for cholera is successfully developed in potato. • Banana is the ideal plant for oral vaccine production due to its excellent digestibility, palatability and availability throughout the year. Vaccine for hepatitis B is successfully made in banana.
  • 51. Different expression systems used to express hepatitis B surface antigen (HBsAg): (A) banana fruits, (B) tobacco plants, (C)soybean callus, (D) potato hairy roots, (E) potato microtubers, (F)tomato fruits.
  • 53. Growing the microorganism in maximum are mainly classified in two category : GROWING BACTERIA : Bacteria are grown in bioreactors e.g.Haemophilus influenzae type b. - BATCH CULTURE - CONTINUOUS CULTURE GROWING VIRUSES : - CELL (TISSUE) CULTURES - BIRD EMBRYOS - LIVE ANIMAL INOCULATION - TRANSGENIC ANIMALS
  • 54. Batch culture •Culture incubated in a Air in closed vessel with a single Air filter batch of medium. Air out Syringe for adding •The fermenter shown here is Air filter buffer, nutrients etc. set up for a batch culture. Syringe for withdrawing samples Sparger to increase Culture efficiency of aeration medium
  • 55. • Batch processing is a way of providing the best conditions for a micro-organism. • All the raw materials are put in the fermenter at the start and then the micro-organism is added. • The system is then left for a long time – possibly a week – until all the raw materials have been used up and there is loads of the product. • The fermenter is then emptied and other processes are used to separate the product from the micro-organism. • The fermenter is then cleaned out and the whole process begins again.
  • 56. Continuous culture • Growth in an open system – continual provision of nutrients – continual removal of wastes • Continuous culture aims to keep a culture growing indefinitely. This can be done if: • fresh nutrients are continually supplied • Accumulated cells and waste products are removed at the same rate • Conditions such as temperature and pH are kept at their optimum values.
  • 57. Here the raw materials are trickled in at the top of a column in which there are immobilised micro-organisms . • The product flows out the bottom in a pure state. • It does not need to be separated from the catalyst. • However this process can only be used for reactions that are fast – possibly taking 10 minutes. • A culture vessel designed for continuous culture is called a chemostat.
  • 58. Growing the microorganism in maximum are mainly classified in two category : GROWING BACTERIA : - BATCH CULTURE - CONTINUOUS CULTURE GROWING VIRUSES : Viruses are grown either on primary cells e.g.for influenza, or on continuous cell lines,e.g. for hepatitis A. - CELL (TISSUE) CULTURES - BIRD EMBRYOS - LIVE ANIMAL INOCULATION - TRANSGENIC ANIMALS
  • 59. Cell culture • Cell culture is the complex process by which cells are grown under controlled conditions, generally outside of their natural environment. • Cell cultures are separated into 3 types:- • Primary cell cultures, diploid cell strains or immortalized (continuous) cell lines.  Primary cell cultures - Cells that are cultured directly from animal or human tissues and can be subcultured only once or twice e.g. primary monkey or baboon kidney cell • Commonly used cells double within 24 to 48 hours in appropriate media.
  • 60. Diploid cell strains(Secondary) - are derived from human fetal tissue and can be subcultured 20 to 50 times e.g. human diploid fibroblasts such as MRC-5  Immortalized (continuous) cell lines – • a single cell type that can propagated indefinitely in culture. • They are derived from tumors or by treating primary cell cultures or diploid strain cell with a mutagenic chemical or tumor virus. e.g. Vero, Hep2  Suspension cultures - • In contrast to cells that grow in plastic dishes to form a monolayer, other cells are non-adherent and can be maintained as suspension cultures. • These cells are maintained by continuous stirring with a magnet and can be grown in large numbers in a relatively small volume. ( a culture in which cells multiply while suspended in a suitable medium.)
  • 61. Animal viruses may be grown in Continuous cell culture. Cell lines may be maintained indefinitely. Figure 13.8
  • 62. Embryonated Eggs • Many viruses can be propagated in embryonated chicken eggs but the method is now only used for Influenza viruses. • At 5 to 14 days after fertilization, a hole is drilled in the shell and virus injected into the site appropriate for its replication (yolk sac, chorioallantoic membrane, amniotic cavity, allantoic cavity).
  • 63. Herpes simplex virus Pox virus Rous sarcoma virus Influenza virus Mumps virus Influenza virus Mumps virus New castle disease virus Avian adenovirus Herpes simplex virus GROWTH OF VIRUSES IN EMBRYONATED EGG – An embryonated chicken egg showing the different compartments in which viruses may grow. The different routes by which viruses are inoculated into eggs are indicated.
  • 64. Live Animal inoculation • Experimental animal are obligatory for studying virus pathogenesis, which is the processes by which viruses can cause disease. • Mice are the most widely used experimental animal.
  • 65. Transgenic Animals • In recent years, a new technology involving insertion of the DNA of the whole or part of the virus genome, resulting in expression in somatic cells of virus mRNA and proteins has been developed. • A modification of this technique allows the targeting of these genes to specific cells, e.g. hepatocytes, neurons, etc. by using cell-specific promoters in the transgene construction. • The best example is the creation of transgenic mice expressing Hepatitis B virus.
  • 66. Reference • EUROPEAN PHARMACOPOEIA 5.0 • Filtration Technique in Vaccine Manufacturing (S.Jagan Nathan ,K.C.Shivanandappa B.Sundran ,K.N.Venkataramana ,K.R.Mani) • CUNO Application Brief:Filtration Processes Applied in Vaccine Production • Vaccine Development & the BWC Kai Ilchmann, James Revill, Caitríona McLeish & Paul Nightingale • http://www.madehow.com/Volume2/Vaccine.html#b#ixzz1lCUB5CWt • Sridhar Rao P.N (www.microrao.com) • Books • Dulbecco, Renato and Harold S. Ginsberg. Virology. 2nd edition. J.B. Lippincott Company, 1988. • Plotkin, Stanley A. and Edward A. Mortimer, Jr., eds. Vaccines. W.B. Saunders Company, 1988. • OIE Terrestrial Manual 2008

Hinweis der Redaktion

  1. The attenuation can be obtained by heat (e.g. the whooping-cough vaccine) or by rapid passage in a culture (BCG by 230 passages in potatoes mixed with beef bile; or measles by 85 passages in chicken fibroblasts – cells derived from eyelid mucus).viruses lack autonomy – they can exist only in a cell.
  2. An example of a vaccine in which a viral protein is expressed in and purified from yeast is Gardasil, an anti-human papilloma virus vaccine that is very effective in preventing cervical cancer. Baculovirus is an insect virus able to replicate in established insect cell lines and whose expression promoter is the gene of polyhydrine. This gene produces up to 60% of the total protein of the virus and can be replaced by foreign genes. Baculovirus are being increasingly used for the production of subunit vaccines due to their great capability of expression.
  3. In house with in a organization
  4. Obligate intracellular parasites that require appropriate cells to replicate
  5. This is the most common method of fractionating cellsDifferential- Fractionation is the separation of the different organelles within the cell
  6. Distribution cofficient= conc. Of compound A in stationary phase/conc. Of compound A in mobile phaseMobile phase: phase which sample is dissolved in may be gas, liquid, or supercritical fluidStationary phase: phase which mobile phase is forced through
  7. retentate
  8. As the gel layer gets formed the filtrate flow rate is controlled by the permeability of the membrane and the applied pressure, this condition is said to be membrane controlled.The gel layer becomes the limiting factor to filtrate flow rate and further pressure increases will have little to no effect. The separation is based on molecular weight of the macromolecule.
  9. Typical incubation lasts for 10 hours and is performed at 60°C
  10.  dimer is a macromolecular complex formed by two, usually non-covalently bound, macromolecules like proteins or nucleic acids. It is aquaternary structure of a protein.
  11. Thesemembrane structures are typically protein, but, can be lipid or carbohydrate molecules.
  12. The requirement for preservatives in vaccines arose from many incidents in the early 20th century. For example, in 1916, 4 children died, 26 developed local abscesses, and 68 developed severe systemic infections after receipt of a typhoid vaccine contaminated with Staphylococcus aureus.MPL (Monophosphoryl lipid A)
  13. EFFICACY TESTS - The efficacy of veterinary vaccines should be demonstrated by statistically valid vaccination–challenge studies in the host animal, using the most sensitive, usually the youngest, animals for which the product is to be recommended.
  14. The desired proteins of the virus are purified tested and eventually bottled as a vaccine
  15. Reassortment is the mixing of the genetic materialof a species into new combinations in different individuals.One example of the evolutionary importance of reassortment is the exchange of RNA segments between mammalian and avian influenza viruses that give rise to pandemic influenza. 
  16. A gene gun or a biolistic particle delivery system, is a device for injecting cells with genetic information.
  17. The microbes are grown in a closed vessel.The fermenter shown here is set up for a batch culture: that is, it is ready to be inoculated with a culture of micro-organisms, which will multiply, changing the conditions in the medium by using up the nutrients and producing their own waste products. Eventually conditions in the culture will become too unfavourable for the organisms to survive, and the population will die out
  18. continually constantly or frequent occuring
  19. Catalyst a substance that increaes the rate of a chemical reaction without itself undergoing any permanent chemical change
  20. a homogenous population of single cell types, which can divide up to 100 times before dying. The most common are those established from human embryos e.g. WI 38 from human embryonic lungs.