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STRENGTH OF MATERIALS FOR
MECHANICAL ENGINEERS (CE8395)
Unit-1
by
Dr. B. Janarthanan
Professor & Head (Research)
Department of Mechanical Engineering
Mohamed Sathak A.J. College of Engineering
02-03-2021 Dr. B. Janarthanan 1
02-03-2021 Dr. B. Janarthanan 2
1. To understand the concepts of stress, strain, principal
stresses and principal planes.
2. To study the concept of shearing force and bending
moment due to external loads in determinate beams
and their effect on stresses.
3. To determine stresses and deformation in circular
shafts and helical spring due to torsion.
4. To compute slopes and deflections in determinate
beams by various methods.
5. To study the stresses and deformations induced in thin
and thick shells.
Course Objectives:
02-03-2021 Dr. B. Janarthanan 3
Students will be able to
1. Understand the concepts of stress and strain in simple and
compound bars, the importance of principal stresses and
principal planes.
2. Understand the load transferring mechanism in beams and
stress distribution due to shearing force and bending
moment.
3. Apply basic equation of simple torsion in designing of shafts
and helical spring
4. Calculate the slope and deflection in beams using different
methods.
5. Analyze and design thin and thick shells for the applied
internal and external pressures.
Course outcomes
Syllabus Unit-1
UNIT I STRESS, STRAIN AND
DEFORMATION OF SOLIDS 9
• Rigid bodies and deformable solids –
Tension, Compression and Shear Stresses
– Deformation of simple and compound
bars – Thermal stresses – Elastic constants
– Volumetric strains –Stresses on inclined
planes – principal stresses and principal
planes – Mohr’s circle of stress.
02-03-2021 Dr. B. Janarthanan 4
Mechanics
• Rigid body (Engineering mechanics)
• Deformable body (Strength of Materials or
mechanics of solids)
• Fluids (Fluid mechanics)
02-03-2021 Dr. B. Janarthanan 5
Introduction
• Various structures and machines (eg.
Bridges, cranes, airplanes, ships etc.,)
consists of numerous parts and members
connected together in such a way as to
perform a useful function and to withstand
externally applied loads
• Consider for example a simple press
• The function of the press is to test
specimens of various materials in
compression
02-03-2021 Dr. B. Janarthanan 6
Introduction
02-03-2021 Dr. B. Janarthanan 7
Four basic types of loading
• Tension
• Compression
• Torsion
• Bending
02-03-2021 Dr. B. Janarthanan 8
Introduction
• In all engineering construction the component
parts must be assigned definite physical sizes
• Such parts should resists the actual or
probable forces that may be imposed upon
them
• All the above requirements must be met with
minimum expenditure of a given material- not
only to reduce the cost but also weight
• This subject involves analytical methods for
determining 3S’s – strength, stiffness and
stability
02-03-2021 Dr. B. Janarthanan 9
Introduction
• Tensile force – acts away from the section,
tends to elongate the member
• Compressive force – acts towards the bar
and tends to compress (shorten) it
• Shearing force – tends to slide or shear
the bar
• Twisting moment – tends to twist the bar
• Bending moment – tends to bend the bar
02-03-2021 Dr. B. Janarthanan 10
Stress
• The external applied forces on a body tend
to deform it and causes it to develop equal
and opposite internal forces which resist
the deformation
• The resisting force per unit area of the
surface is known as stress
• Types of stresses
– normal stress (tensile and compressive)
– Shear stress
02-03-2021 Dr. B. Janarthanan 11
Direct stress (or) normal stress (or) axial stress
• The resulting stress induced, when
external forces are applied along the axis
02-03-2021 Dr. B. Janarthanan 12
Shear stress
• Simple shear occurs when equal, parallel and
opposite forces tend to cause a surface to
slide relative to the adjacent surface
02-03-2021 Dr. B. Janarthanan 13
Strain
• Strain – ratio of change in dimension to
the original dimension
• Types of strains
– Normal strain (tensile and compressive)
– Volumetric strain
– Shear strain
• Tensile Strain – elongation per unit length
02-03-2021 Dr. B. Janarthanan 14
Shear strain
• Shear strain is defined as the change in
the right angle measured in radians
02-03-2021 Dr. B. Janarthanan 15
Elastic limit
• Elastic material
• Plastic material
• Rigid material
• Elastic limit – the maximum value of stress
up to which the material behaves as an
elastic material
• Hooke’s law – within elastic limit, the
stress is proportional to strain
02-03-2021 Dr. B. Janarthanan 16
Elastic Constants
• Young’s modulus
𝐸 =
𝜎
𝜀
• Shear modulus (modulus of rigidity)
C, 𝑁 𝑜𝑟 𝐺 =
𝜏
𝜀𝑠
=
𝜏
𝜙
• Bulk modulus
𝐾 =
𝑛𝑜𝑟𝑚𝑎𝑙 𝑠𝑡𝑟𝑒𝑠𝑠
𝑣𝑜𝑙𝑢𝑚𝑒𝑡𝑟𝑖𝑐 𝑠𝑡𝑟𝑎𝑖𝑛
=
𝜎𝑛
𝜀𝑣
• Poisson’s ratio
𝜇 =
𝑙𝑎𝑡𝑒𝑟𝑎𝑙 𝑜𝑟 𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒 𝑠𝑡𝑟𝑎𝑖𝑛
𝑙𝑖𝑛𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛
=
1
𝑚
For most materials 𝜇 lies in the range 0.25 to 0.35
02-03-2021 Dr. B. Janarthanan 17
Some mechanical properties
• Elasticity - regain original shape
• Plasticity – permanent deformation
• Ductility – to be drawn out longitudinally into
thin wires
• Brittleness – lack of ductility
• Malleability – to be drawn into thin sheets
under compression
• Toughness – ability to absorb energy
• Hardness – ability to resist indentation
02-03-2021 Dr. B. Janarthanan 18
Stress-strain diagram
• For ductile materials (Eg. Mildsteel, aluminium,
copper, brass, bronze, nylon, Teflon)
02-03-2021 Dr. B. Janarthanan 19
Stress-strain diagram
• Brittle materials (cast-iron, concrete,
stone, glass, ceramic )
02-03-2021 Dr. B. Janarthanan 20
Factor of safety
• Ultimate stress - Ultimate load is defined as
maximum load which can be placed prior to the
breaking of the specimen. Stress corresponding to
the ultimate load is known as ultimate stress.
• Working stress - the maximum value of stress to
which an actual member is expected to be loaded
under working condition
• Factor of safety (F.S.)
• 𝐹. 𝑆. =
𝑢𝑙𝑡𝑖𝑚𝑎𝑡𝑒 𝑠𝑡𝑟𝑒𝑠𝑠 𝑜𝑟 𝑦𝑖𝑒𝑙𝑑 𝑠𝑡𝑟𝑒𝑠𝑠
𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑠𝑡𝑟𝑒𝑠𝑠
• For ductile – ultimate stress and for brittle – yield
stress
02-03-2021 Dr. B. Janarthanan 21
Constitutive relationship between stress
and strain
• One dimensional stress system
•
𝜎
𝜀
= 𝐸 ; 𝜀 =
𝜎
𝐸
• Two dimensional stress system
• 𝜀x =
𝜎𝑥
𝐸
− 𝜇
𝜎y
𝐸
; 𝜀𝑦 =
𝜎𝑦
𝐸
− 𝜇
𝜎𝑥
𝐸
• Three dimensional stress system
• 𝜀x =
𝜎x
𝐸
− 𝜇
𝜎𝑦
𝐸
− 𝜇
𝜎z
𝐸
;
• 𝜀𝑦 =
𝜎y
𝐸
− 𝜇
𝜎𝑧
𝐸
− 𝜇
𝜎x
𝐸
;
• 𝜀z =
𝜎z
𝐸
− 𝜇
𝜎𝑥
𝐸
− 𝜇
𝜎y
𝐸
02-03-2021 Dr. B. Janarthanan 22
Volumetric strain of a rectangular bar
02-03-2021 Dr. B. Janarthanan 23
Volumetric strain of a cylindrical rod
02-03-2021 Dr. B. Janarthanan 24
02-03-2021 Dr. B. Janarthanan 25
Volumetric strain of a rectangular bar subjected to
three mutually perpendicular forces
02-03-2021 Dr. B. Janarthanan 26
Relation between elastic constants
• Four elastic constants – E, G, K and µ
Home work
1. Derive the relation between E, G and µ
2. Derive the relation between E, K and µ
3. Derive the relation between E, K and G
02-03-2021 Dr. B. Janarthanan 27
Relation between elastic constants
• Four elastic constants – E, G, K and µ
• Bansal, R.K., “Strength of Materials”,
Laxmi Publications (P) Ltd.,
02-03-2021 Dr. B. Janarthanan 28
02-03-2021 Dr. B. Janarthanan 29
Problems
• A steel rod of 25 mm in diameter and 4 long is
subjected to an axial pull of 45 kN. Find -(i)
intensity of stress, (ii) the strain, and (iii) the
elongation. Take E =2.1 x10^8 kN/m^2.​
02-03-2021 Dr. B. Janarthanan 30
Problem
• A steel bar 150 mm wide and 12.5 mm
thick and 1 m long carries a pull of 180 kN.
Find the extension in length and the
contraction in width and thickness when
the load is applied. Take E= 2x10^5
N/mm^2 and 1/m = 1/3.5
02-03-2021 Dr. B. Janarthanan 31
02-03-2021 Dr. B. Janarthanan 32
Problem
• A bar of certain material 50 mm square is
subjected to an axial pull of 150 kN. The
extension over a length of 100 mm is 0.05
mm and decrease in each side is 0.00625
mm. calculate the Young’s modulus,
Poisson’s ration, rigidity modulus and bulk
modulus
02-03-2021 Dr. B. Janarthanan 33
Contact
Dr. B. Janarthanan
Professor & Head (Research)
Department of Mechanical Engineering
Mohamed Sathak A.J. College of Engineering
Email : vbjana@gmail.com,
mech.janarthanan@msajce-edu.in
02-03-2021 Dr. B. Janarthanan 34

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Strength of Materials

  • 1. STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS (CE8395) Unit-1 by Dr. B. Janarthanan Professor & Head (Research) Department of Mechanical Engineering Mohamed Sathak A.J. College of Engineering 02-03-2021 Dr. B. Janarthanan 1
  • 2. 02-03-2021 Dr. B. Janarthanan 2 1. To understand the concepts of stress, strain, principal stresses and principal planes. 2. To study the concept of shearing force and bending moment due to external loads in determinate beams and their effect on stresses. 3. To determine stresses and deformation in circular shafts and helical spring due to torsion. 4. To compute slopes and deflections in determinate beams by various methods. 5. To study the stresses and deformations induced in thin and thick shells. Course Objectives:
  • 3. 02-03-2021 Dr. B. Janarthanan 3 Students will be able to 1. Understand the concepts of stress and strain in simple and compound bars, the importance of principal stresses and principal planes. 2. Understand the load transferring mechanism in beams and stress distribution due to shearing force and bending moment. 3. Apply basic equation of simple torsion in designing of shafts and helical spring 4. Calculate the slope and deflection in beams using different methods. 5. Analyze and design thin and thick shells for the applied internal and external pressures. Course outcomes
  • 4. Syllabus Unit-1 UNIT I STRESS, STRAIN AND DEFORMATION OF SOLIDS 9 • Rigid bodies and deformable solids – Tension, Compression and Shear Stresses – Deformation of simple and compound bars – Thermal stresses – Elastic constants – Volumetric strains –Stresses on inclined planes – principal stresses and principal planes – Mohr’s circle of stress. 02-03-2021 Dr. B. Janarthanan 4
  • 5. Mechanics • Rigid body (Engineering mechanics) • Deformable body (Strength of Materials or mechanics of solids) • Fluids (Fluid mechanics) 02-03-2021 Dr. B. Janarthanan 5
  • 6. Introduction • Various structures and machines (eg. Bridges, cranes, airplanes, ships etc.,) consists of numerous parts and members connected together in such a way as to perform a useful function and to withstand externally applied loads • Consider for example a simple press • The function of the press is to test specimens of various materials in compression 02-03-2021 Dr. B. Janarthanan 6
  • 8. Four basic types of loading • Tension • Compression • Torsion • Bending 02-03-2021 Dr. B. Janarthanan 8
  • 9. Introduction • In all engineering construction the component parts must be assigned definite physical sizes • Such parts should resists the actual or probable forces that may be imposed upon them • All the above requirements must be met with minimum expenditure of a given material- not only to reduce the cost but also weight • This subject involves analytical methods for determining 3S’s – strength, stiffness and stability 02-03-2021 Dr. B. Janarthanan 9
  • 10. Introduction • Tensile force – acts away from the section, tends to elongate the member • Compressive force – acts towards the bar and tends to compress (shorten) it • Shearing force – tends to slide or shear the bar • Twisting moment – tends to twist the bar • Bending moment – tends to bend the bar 02-03-2021 Dr. B. Janarthanan 10
  • 11. Stress • The external applied forces on a body tend to deform it and causes it to develop equal and opposite internal forces which resist the deformation • The resisting force per unit area of the surface is known as stress • Types of stresses – normal stress (tensile and compressive) – Shear stress 02-03-2021 Dr. B. Janarthanan 11
  • 12. Direct stress (or) normal stress (or) axial stress • The resulting stress induced, when external forces are applied along the axis 02-03-2021 Dr. B. Janarthanan 12
  • 13. Shear stress • Simple shear occurs when equal, parallel and opposite forces tend to cause a surface to slide relative to the adjacent surface 02-03-2021 Dr. B. Janarthanan 13
  • 14. Strain • Strain – ratio of change in dimension to the original dimension • Types of strains – Normal strain (tensile and compressive) – Volumetric strain – Shear strain • Tensile Strain – elongation per unit length 02-03-2021 Dr. B. Janarthanan 14
  • 15. Shear strain • Shear strain is defined as the change in the right angle measured in radians 02-03-2021 Dr. B. Janarthanan 15
  • 16. Elastic limit • Elastic material • Plastic material • Rigid material • Elastic limit – the maximum value of stress up to which the material behaves as an elastic material • Hooke’s law – within elastic limit, the stress is proportional to strain 02-03-2021 Dr. B. Janarthanan 16
  • 17. Elastic Constants • Young’s modulus 𝐸 = 𝜎 𝜀 • Shear modulus (modulus of rigidity) C, 𝑁 𝑜𝑟 𝐺 = 𝜏 𝜀𝑠 = 𝜏 𝜙 • Bulk modulus 𝐾 = 𝑛𝑜𝑟𝑚𝑎𝑙 𝑠𝑡𝑟𝑒𝑠𝑠 𝑣𝑜𝑙𝑢𝑚𝑒𝑡𝑟𝑖𝑐 𝑠𝑡𝑟𝑎𝑖𝑛 = 𝜎𝑛 𝜀𝑣 • Poisson’s ratio 𝜇 = 𝑙𝑎𝑡𝑒𝑟𝑎𝑙 𝑜𝑟 𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒 𝑠𝑡𝑟𝑎𝑖𝑛 𝑙𝑖𝑛𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛 = 1 𝑚 For most materials 𝜇 lies in the range 0.25 to 0.35 02-03-2021 Dr. B. Janarthanan 17
  • 18. Some mechanical properties • Elasticity - regain original shape • Plasticity – permanent deformation • Ductility – to be drawn out longitudinally into thin wires • Brittleness – lack of ductility • Malleability – to be drawn into thin sheets under compression • Toughness – ability to absorb energy • Hardness – ability to resist indentation 02-03-2021 Dr. B. Janarthanan 18
  • 19. Stress-strain diagram • For ductile materials (Eg. Mildsteel, aluminium, copper, brass, bronze, nylon, Teflon) 02-03-2021 Dr. B. Janarthanan 19
  • 20. Stress-strain diagram • Brittle materials (cast-iron, concrete, stone, glass, ceramic ) 02-03-2021 Dr. B. Janarthanan 20
  • 21. Factor of safety • Ultimate stress - Ultimate load is defined as maximum load which can be placed prior to the breaking of the specimen. Stress corresponding to the ultimate load is known as ultimate stress. • Working stress - the maximum value of stress to which an actual member is expected to be loaded under working condition • Factor of safety (F.S.) • 𝐹. 𝑆. = 𝑢𝑙𝑡𝑖𝑚𝑎𝑡𝑒 𝑠𝑡𝑟𝑒𝑠𝑠 𝑜𝑟 𝑦𝑖𝑒𝑙𝑑 𝑠𝑡𝑟𝑒𝑠𝑠 𝑤𝑜𝑟𝑘𝑖𝑛𝑔 𝑠𝑡𝑟𝑒𝑠𝑠 • For ductile – ultimate stress and for brittle – yield stress 02-03-2021 Dr. B. Janarthanan 21
  • 22. Constitutive relationship between stress and strain • One dimensional stress system • 𝜎 𝜀 = 𝐸 ; 𝜀 = 𝜎 𝐸 • Two dimensional stress system • 𝜀x = 𝜎𝑥 𝐸 − 𝜇 𝜎y 𝐸 ; 𝜀𝑦 = 𝜎𝑦 𝐸 − 𝜇 𝜎𝑥 𝐸 • Three dimensional stress system • 𝜀x = 𝜎x 𝐸 − 𝜇 𝜎𝑦 𝐸 − 𝜇 𝜎z 𝐸 ; • 𝜀𝑦 = 𝜎y 𝐸 − 𝜇 𝜎𝑧 𝐸 − 𝜇 𝜎x 𝐸 ; • 𝜀z = 𝜎z 𝐸 − 𝜇 𝜎𝑥 𝐸 − 𝜇 𝜎y 𝐸 02-03-2021 Dr. B. Janarthanan 22
  • 23. Volumetric strain of a rectangular bar 02-03-2021 Dr. B. Janarthanan 23
  • 24. Volumetric strain of a cylindrical rod 02-03-2021 Dr. B. Janarthanan 24
  • 25. 02-03-2021 Dr. B. Janarthanan 25
  • 26. Volumetric strain of a rectangular bar subjected to three mutually perpendicular forces 02-03-2021 Dr. B. Janarthanan 26
  • 27. Relation between elastic constants • Four elastic constants – E, G, K and µ Home work 1. Derive the relation between E, G and µ 2. Derive the relation between E, K and µ 3. Derive the relation between E, K and G 02-03-2021 Dr. B. Janarthanan 27
  • 28. Relation between elastic constants • Four elastic constants – E, G, K and µ • Bansal, R.K., “Strength of Materials”, Laxmi Publications (P) Ltd., 02-03-2021 Dr. B. Janarthanan 28
  • 29. 02-03-2021 Dr. B. Janarthanan 29
  • 30. Problems • A steel rod of 25 mm in diameter and 4 long is subjected to an axial pull of 45 kN. Find -(i) intensity of stress, (ii) the strain, and (iii) the elongation. Take E =2.1 x10^8 kN/m^2.​ 02-03-2021 Dr. B. Janarthanan 30
  • 31. Problem • A steel bar 150 mm wide and 12.5 mm thick and 1 m long carries a pull of 180 kN. Find the extension in length and the contraction in width and thickness when the load is applied. Take E= 2x10^5 N/mm^2 and 1/m = 1/3.5 02-03-2021 Dr. B. Janarthanan 31
  • 32. 02-03-2021 Dr. B. Janarthanan 32
  • 33. Problem • A bar of certain material 50 mm square is subjected to an axial pull of 150 kN. The extension over a length of 100 mm is 0.05 mm and decrease in each side is 0.00625 mm. calculate the Young’s modulus, Poisson’s ration, rigidity modulus and bulk modulus 02-03-2021 Dr. B. Janarthanan 33
  • 34. Contact Dr. B. Janarthanan Professor & Head (Research) Department of Mechanical Engineering Mohamed Sathak A.J. College of Engineering Email : vbjana@gmail.com, mech.janarthanan@msajce-edu.in 02-03-2021 Dr. B. Janarthanan 34